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VLT 5000 Series

The VLT Series 5000 available in the


power range from 0.75 kW-500 kW
suits all industrial applications.
Benefits:
Saves space and energy the com
pact size saves valuable space. The
perfect speed matching to actual
load reduces your energy costs.
Easy to commission and use If you
know one drive you also know the
others and a Quick Menu guides
you easily through the little programming work left for you to make
the drive perfect for the job in your
plant.
Multi-Setup The drive has four
independent setups.

Enclosures IP 20, IP 54, IP 00,


Optional coating providing extra
protection for aggressive environments. Compliance with international standards.
Built-in RFI filters available for the
entire product range complying
with EN55011, class 1A and 1B.
Complies also with IEC 61000-3-2 and
61000-3-4 as well as VDE 0160 as
regards levels of harmonic suppression. That reduces the dimensions of
cables substantially.
Product range:
200-690 V..................... 0.75 kW 500 kW

Fieldbus options
VLT 5000 have dedicated fieldbus
options for:

Profibus DP V0
Profibus DP V1
DeviceNet
Interbus
Modbus+
LonWorks

SyncPos
To complement the comprehensive
functionality of VLT frequency
converters Danfoss Drives offers
dedicated engineering solutions for
your application. Based on the high
flexibility of the Programmable
SyncPos motion controller we tailor
solutions to fit perfectly application
requirements.

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Marine approvals
DNV Det Norske Veritas
GL Germanisher Lloyd
LRS Lloyds Register of Shipping
BV Bureau Veritas
ABS American Bureau of Shipping
RINA Registro Italiano Navale

Specifications
Mains supply (L1, L2, L3):

Control card, digital/pulse and analogue outputs:

Supply voltage:
200-240 V units...................................................3 x 200/208/220/230/240 V 10%
380-500 V units..........................................3 x 380/400/415/440/460/500 V 10%
525-600 V units............................................................3 x 525/550/575/600 V 10%
Supply frequency:
Max imbalance of supply voltage: ................................................ 48-62 Hz +/- 1%
True Power factor () ......................................................0.90 nominal at rated load
Displacement Power Factor (cos ) ...........................................near unity (>0.98)
No. of switchings on supply input L1, L2, L3 ...................... approx. 1 time/min.

No. of programmable digital and analogue outputs ...........................................2


Terminal nos ...............................................................................................................42, 45
Voltage level at digital/pulse output......................................................0 24 V DC
Minimum load to ground (terminal 39) at digital/pulse output ............ 600
Frequency ranges (digital output used as pulse output) ....................0-32 kHz
Current range at analogue output ........................................................ 0/4 20 mA
Maximum load to ground (terminal 39) at analogue output...................500
Accuracy of analogue output ..................................Max. error: 1.5% of full scale
Resolution on analogue output .............................................................................8 bit

VLT output data (U, V, W):

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply
voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5250, 525-600 V do not meet PELV.

Output voltage ...................................................................0-100% of supply voltage


Output frequency......................................................................................... 0 1000 Hz
Rated motor voltage:
200-240 V units...................................................................... 200/208/220/230/240 V
380-500 V units....................................................380/400/415/440/460/480/500 V
525-600 V units........................................................................................ 525/550/575 V
Rated motor frequency ..................................................................................Unlimited
Ramp times................................................................................................ 0.05-3600 sec.

Control card, digital inputs:


Number of programmable digital inputs .................................................................8
Terminal nos. ....................................................................16, 17, 18, 19, 27, 29, 32, 33
Voltage level ............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical 0 .....................................................................................< 5 V DC
Voltage level, logical 1 .................................................................................. >10 V DC
Maximum voltage on input .............................................................................28 V DC
Input resistance, Ri ..................................................................................................... 2 k
Scanning time per input .....................................................................................3 msec.
Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV).
In addition, the digital inputs can be isolated from the other terminals on the control card by connecting
an external 24 V DC supply and opening switch 4. VLT 5001-5250, 525-600 V do not meet PELV.

Control card, analogue inputs:


No. of programmable analogue voltage inputs/thermistor inputs ................2
Terminal nos ...............................................................................................................53, 54
Voltage level ............................................................................. 0 10 V DC (scalable)
Input resistance, Ri ...................................................................................................10 k
No. of programmable analogue current inputs .....................................................1
Terminal no. ...................................................................................................................... 60
Current range......................................................................... 0/4 20 mA (scalable)
Input resistance, Ri .................................................................................................. 200
Resolution ......................................................................................................10 bit + sign
Accuracy on input ............................................................ Max. error 1% of full scale
Scanning time per input. ....................................................................................3 msec.
Terminal no. ground .......................................................................................................55
Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)
*as well as other inputs and outputs. * VLT 5001-5250, 525-600 V do not meet PELV.

Control card, pulse/encoder input:


No. of programmable pulse/encoder inputs...........................................................4
Terminal nos .................................................................................................17, 29, 32, 33
Max. frequency on terminal 17 ........................................................................... 5 kHz
Max. frequency on terminals 29, 32, 33................20 kHz (PNP open collector)
Max. frequency on terminals 29, 32, 33.................................. 65 kHz (Push-pull)
Voltage level ............................................................. 0-24 V DC (PNP positive logics)
Voltage level, logical 0 .....................................................................................< 5 V DC
Voltage level, logical 1. ................................................................................... >10 V DC
Maximum voltage on input ............................................................................. 28 V DC
Input resistance, Ri .................................................................................................... 2 k
Scanning time per input ................................................................................... 3 msec.
Resolution ......................................................................................................10 bit + sign
Accuracy:
(100-1 kHz), terminals 17, 29, 33 .............................Max. error: 0.5% of full scale
(1-5 kHz), terminal 17 ..................................................Max. error: 0.1% of full scale
(1-65 kHz), terminals 29, 33.......................................Max. error: 0.1% of full scale
Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage
(PELV)*. In addition, pulse and encoder inputs can be isolated from the other terminals on the control
card by connecting an external 24 V DC supply and opening switch 4.
* VLT 5001-5250, 525-600 V do not meet PELV.

Control card, 24 V DC supply:


Terminal nos ...............................................................................................................12, 13
Max. load (short-circuit protection) ............................................................... 200 mA
Terminal nos. ground ..............................................................................................20, 39
Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV)*,
but has the same potential as the analogue outputs. * VLT 5001-5250, 525-600 V do not meet PELV.

Control card, RS 485 serial communication:


Terminal nos .....................................................................68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation: Full galvanic isolation.

Relay outputs:
No. of programmable relay outputs ...........................................................................2
Terminal nos., control card .......................................................................... 4-5 (make)
Max. terminal load:
(AC) on 4-5, control card. ..............................................................50 V AC, 1 A, 60 VA
(DC) on 4-5, control card ............................................................ 75 V DC, 0.1 A, 30 W
(DC) on 4-5, control card for
UL/cUL applications ......................................................30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card ....................................................1-3 (break), 1-2 (make)
Max. terminal load (AC) on 1-3, 1-2, power card ............... 240 V AC, 2 A, 60 VA
Max. terminal load on 1-3, 1-2, power card ....................................... 50 V DC, 2 A
Min. terminal load on 1-3, 1-2, power card . 24 V DC 10 mA, 24 V AC 100 mA

Brake resistor terminals (only SB, EB, DE and PB units):


Terminal nos ...............................................................................................................81, 82

External 24 Volt DC supply:


Terminal nos ...............................................................................................................35, 36
Voltage range ........................................ 24 V DC 15% (max. 37 V DC for 10 sec.)
Max. voltage ripple ............................................................................................... 2 V DC
Power consumption ...........................15 W 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse ............................................................................................................ 6 Amp
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.

Cable lengths, cross-sections and connectors:


Max. motor cable length:
Screened cable .........................................................................................................150 m
Unscreened cable....................................................................................................300 m
Screened cable VLT 5011 380-500 V . ...............................................................100 m
Screened cable VLT 5011 525-600 V and VLT 5008,
normal overload mode, 525-600 V ..................................................................... 50 m
Max. brake cable length, screened cable.......................................................... 20 m
Max. loadsharing cable length,
screened cable ................................... 25 m from frequency converter to DC bar
Max. cable cross-section for 24 V external DC supply VLT 5001-5027 200-240 V; VLT 5001-5102 380-500 V;
VLT 5001-5062 525-600V ................................................................... 4 mm2/10 AWG
VLT 5032-5052 200-240 V; VLT 5122-5500 380-500 V;
VLT 5075-5250 525-600 V. .............................................................. 2.5 mm2/12 AWG
Max. cross-section for control cables. ........................................ 1.5 mm2/16 AWG
Max. cross-section for serial communication .......................... 1.5 mm2/16 AWG
If UL/cUL is to be complied with, cable with temperature class 60/75C must be used
(VLT 5001 - 5062 380 - 500 V, 525 - 600 V and VLT 5001 - 5027 200 - 240V).
If UL/cUL is to be complied with, cable with temperature class 75C must be used
(VLT 5072 - 5500 380 - 500 V, VLT 5032 - 5052 200 - 240 V, VLT 5075 - 5250 525 - 600 V).
Connectors are for use of both copper and aluminium cables, unless other is specified.

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