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    Cad Cam-18

    Uploaded by

    Adam Surti
    This document describes the design and development of a 5-axis CNC milling machine. It discusses the aims to create a multi-functional, user friendly, and low power machine. It covers the mechanical and electrical system design including the ball screw, guide rails, motors selected, cutting force calculations, and circuit diagram. It also provides the frequency analysis, software design including the GUI, and safety and economic considerations.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Cad Cam-18

    Uploaded by

    Adam Surti
    24 views24 pages
    This document describes the design and development of a 5-axis CNC milling machine. It discusses the aims to create a multi-functional, user friendly, and low power machine. It covers the mechanical and electrical system design including the ball screw, guide rails, motors selected, cutting force calculations, and circuit diagram. It also provides the frequency analysis, software design including the GUI, and safety and economic considerations.

    Original Title

    CAD_CAM-18

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    © © All Rights Reserved

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    This document describes the design and development of a 5-axis CNC milling machine. It discusses the aims to create a multi-functional, user friendly, and low power machine. It covers the mechanical and electrical system design including the ball screw, guide rails, motors selected, cutting force calculations, and circuit diagram. It also provides the frequency analysis, software design including the GUI, and safety and economic considerations.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    24 views24 pages

    Cad Cam-18

    Uploaded by

    Adam Surti
    This document describes the design and development of a 5-axis CNC milling machine. It discusses the aims to create a multi-functional, user friendly, and low power machine. It covers the mechanical and electrical system design including the ball screw, guide rails, motors selected, cutting force calculations, and circuit diagram. It also provides the frequency analysis, software design including the GUI, and safety and economic considerations.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 24

    Design & Development

    of 5 Axes CNC Milling


    Machine

    Vishal Shamnani (2015489)


    Wahaj Arshad (2015490)
    Shahrukh Farid (2015211)
    Murtaza Ali (2015449)

    Advisor:
    Prof.Dr.Wasim Ahmad Khan

    1
    Introduction to CNC Milling Machine

    Movement in 5 Axes
    • 3 Linear Axes
    Y
    X,Y & Z

    • 2 Rotational Axes
    A= About X Axis
    C= About Z Axis

    X
    `

    2
    Aims & Objectives

    Multi-
    User Friendly
    disciplinary
    Interface
    Features

    Completion in Low Power


    3
    Factors to be Considered

    • Electrical
    Economical Components
    Accuracy & Precision Selection of Materials
    • Material
    Design

    Materials to be Machined Robust Design


    Prior Learning and Absorptive
    Capacity

    4
    e

    Mechanical System
    • a
    C
    d
    o
    n
    S
    R n
    c
    e
    o r
    c
    e
    tL t
    w
    ai• i
    B
    n
    tn a
    g
    l
    ie l
    s
    a
    o h
    B
    r
    n a
    e
    f
    a a
    t
    r
    lM i
    o • S
    n
    t
    t•
    M g
    e
    S
    i
    o p
    t
    p
    to e
    e
    p
    in r
    p
    o e
    m
    r
    n o
    t
    m
    o
    o
    r
    t
    o
    r

    5
    Ball Screw

    • Mechanical linear actuator that


    translates rotational motion to
    linear motion with little friction.

    6
    Guide Rail

    • Linear guideways provides


    linear motion by re-circulating
    rolling elements between a
    profiled rail and a bearing
    block.

    7
    Cutting Force Calculations

    F = Ctxw
    • C: material constant
    • t: uncut chip thickness in mm
    • w: width of the cut in mm or length of cutting edge engaged
    • x: constant for material being machined

    C= 1240
    t= 0.18
    x= 0.7
    w= 1.5mm

    F= 560N
    8
    Torque Calculation
    For X Axis
    TX = 3.40Nm

    For Y Axis
    TY = 3.54Nm

    For Z Axis
    TZ = 0.74Nm

    For A Axis
    TA­=­ 22.52 Nm
    For C Axis
    TC­=­ 47.52 Nm 9
    Final Model

    10
    Stress Analysis on rails

    11
    Frequency analysis

    • 1st natural frequency = 63210 Hz

    12
    Contd.

    • 2nd Natural frequency = 63250 Hz

    13
    Contd.

    • 3rd Natural Frequency = 63425 Hz

    14
    Motors Selected

    Motor
    S.No Axes Torque (N.m)

    1 X 3.4 Nema 34

    2 Y 3.54 Nema 34

    3 Z 0.73 Nema 23

    Nema 23 with
    4 A 47.52
    planetary gearbox
    Nema 23 with
    5 C 22.52 planetary gearbox

    15
    Circuit Diagram

    16
    Physical Model & Circuit

    17
    Scope definition and Format classification

    18
    Algorithm of Software

    19
    Graphical User Interface

    20
    G00 Sub Window

    21
    Hazard Identification and Security Measures

    • Secure electric circuitry to prevent short circuitry


    • Emergency stop/Limit Switch button
    • Use of gloves and goggles
    • Cover to prevent chips

    22
    Economical Impact

    • Easy Maintenance – Standard parts


    • In-country manufacturing
    • Customized controllers
    • Cheaper than already available

    23
    Future Recommendations

    • Model up scaled to meet industrial needs


    • Increase box volume
    • Increase machine flexibility to machine a variety of materials

    24

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