Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 9 views

    Design of Components

    Uploaded by

    wabdushukur
    The document provides specifications and design calculations for a gear pump system. Key points: 1) The gear design uses involute tooth profiles with 200 full depth teeth for strength. Specifications include a gear width of 36mm and 12 teeth. 2) Calculations determine geometric parameters like pitch diameter of 26.25mm and pressure angle of 0.26667 radians. 3) Stress analysis using the Lewis equation shows a bending load of 55.078N can be supported by the chosen 0.4% carbon steel material.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Design of Components

    Uploaded by

    wabdushukur
    9 views10 pages
    The document provides specifications and design calculations for a gear pump system. Key points: 1) The gear design uses involute tooth profiles with 200 full depth teeth for strength. Specifications include a gear width of 36mm and 12 teeth. 2) Calculations determine geometric parameters like pitch diameter of 26.25mm and pressure angle of 0.26667 radians. 3) Stress analysis using the Lewis equation shows a bending load of 55.078N can be supported by the chosen 0.4% carbon steel material.

    Original Description:

    to be good students

    Original Title

    4_5918058453888142377

    Copyright

    © © All Rights Reserved

    Available Formats

    PPTX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides specifications and design calculations for a gear pump system. Key points: 1) The gear design uses involute tooth profiles with 200 full depth teeth for strength. Specifications include a gear width of 36mm and 12 teeth. 2) Calculations determine geometric parameters like pitch diameter of 26.25mm and pressure angle of 0.26667 radians. 3) Stress analysis using the Lewis equation shows a bending load of 55.078N can be supported by the chosen 0.4% carbon steel material.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    9 views10 pages

    Design of Components

    Uploaded by

    wabdushukur
    The document provides specifications and design calculations for a gear pump system. Key points: 1) The gear design uses involute tooth profiles with 200 full depth teeth for strength. Specifications include a gear width of 36mm and 12 teeth. 2) Calculations determine geometric parameters like pitch diameter of 26.25mm and pressure angle of 0.26667 radians. 3) Stress analysis using the Lewis equation shows a bending load of 55.078N can be supported by the chosen 0.4% carbon steel material.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 10

    DESIGN OF COMPONENTS

    GEAR DESIGN

    • Geometrical design
    TOOTH PROFILE

    • Involute tooth profile – constant pressure angle, resulting smooth motion and
    less wear. Better than cycloidal for our project.
    • 200 full depth involute system - a stronger tooth, because the tooth is wider
    at the base.
    SPECIFICATIONS

    • Length of inlet hose, Li = 2.5m • Engine oil density, ρ = 872.5 kg/m3


    • Length of outlet hose, Lo = 1m • Volume flow rate per revolution, Q
    • Hose diameter, dh = 30mm = 30 Lt/min

    • Geometric height, hg = 2m • Reservoir (intake side tank)


    pressure, p2 = 1 bar
    • Width of the gear teeth, b = 36mm
    • Discharge (exit side tank) pressure,
    • Number of gear tooth, z = 12 p1 = 2 bar
    GEOMETRIC ANALYSIS

    • Q= b×N=×N • d = = 4.6875mm
    • D = 45mm • = + a = + 3.75 = 26.25mm
    • Pd = = = 0.26667 • = – d = – 4.6875 = 17.8125mm
    • a = = 3.75mm • t = 1.5708(a) = 1.5708(3.75) = 5.8905mm
    HEAD CALCULATION
    HP = (Z2 – Z1) + () + () + HM + HL

    • = = 11.6833m
    • Hv = = 0.0255m
    • z2 – z1 = 2m
    • HL= 0.3016 ()() = 0.91935m

    • Hp = 2m + 11.683m + 0.0255m + 0.91935m


    = 14.628m
    STRESS ANALYSIS/LEWIS EQUATION
    WT =
    • P = ρgHpQ = 62.603 w • Load factor Kv =
    • Pm = = = 89.43 w
    • Wd = = 2.1767 × 25.304N = 55.078N
    • T = = 0.569Nm
    • Wt = = = 25.304N • influenced by the fillet radius, Kf = 1.5
    AVAILABLE MATERIALS

    0.2% C hardened steel AISI 1020 cold rolled steel


    = 4325357.7N = 414 Mpa
    s.m = = = 76140.6
    s.m = = = 78531.4

    Aluminum wrought (2024-T4)


    = 331 Mpa
    0.4%C hot-rolled steel s.m = = = 60875.7
    = 365 Mpa
    • Even though all are safe to use 0.4%C is
    s.m = = = 67128.8 selected cost wise.
    SHAFT DESIGN

    • resisting shear forces due to applied torque and due to bending load.
    • Wr = Wt = 25.304N = Fb

    • M = Ra × L = 0.5569Nm

    •= =

    •Among Mild steel ( 217), Structural steel (248), 0.2% C hardened steel (427), 0.4% C hot rolled steel
    (365), AISI 1020 cold rolled stee (414)and Wrought iron (207) we choose mild steel.
    DESIGN OF PUMP HOUSING

    • = 21.304 = () • =

    • ΔP = = 6.693MPa • t = = = 3mm

    • Internal pressure = p = 1.1 × 6.693MPa


    =7.3629MPa

    You might also like