Broad X Non-Electric Chiller: Model Selection & Design Manual

BROAD CENTRAL AIR CONDITIONING (ABSORPTION LiBr+H2O)
BROAD X NON-ELECTRIC CHILLER

MODEL SELECTION & DESIGN MANUAL
Function
Cooling, heating, hot water
(dedicatedly or simultaneously)
Application
Provide chilled/heating water for large-scale buildings Produce chilled water over 5C and heating water below 95C

Cooling capacity
23-11,630kW(6.6-3,307Rt)
Energy sources
Natural gas, town gas, biogas, diesel, recycled oil gas/oil dual fuel, gas & waste heat hybrid (multiple energy) waste heat from power generation industrial waste streams (steam, hot water, exhaust, etc)
2011.06. SI
CONTENTS
Non-electric Chiller
The Absorption Principle Direct-fired Absorption Chiller Performance Data Packaged Direct-fired Absorption Chiller Performance Data HTG(high temp generator)Enlarged Model Performance Data Performance Curves Model Selection & Ordering Supply List Steam Chiller Performance Data Packaged Steam Chiller Performance Data Packaged Hot W/Exhaust Chiller Performance Data Packaged Single-stage Steam/Hot W/Exhaust Chiller Performance Data Packaged Multi-energy Chiller Performance Data Model Selection Curves 1 3 3 4 5 6 7 9 9 11 12 13 15 17 18 19 19 20 20 33 39 40 41 42 43 44 45 46 47 47 48 1
Micro Non-electric Chiller

Performance Data Model Selection & Ordering Performance Curves
Design & Construction Tips

Dimensions P&I Diagram Scope of Supply/Work Machine Room Construction Tips Piping System Control System Exterior Wiring Diagram List of Control System Installation Transportation Tips Lifting & Leveling Tips
Comparison
Energy saving comparison General Comparison
BZ200
1 Non-electric Chiller (chiller+pumpset)
cooling tower
chilled water 7/14 hot water 80/60
heating water 65/55 hot water 80/60
cooling water pump
heating water pump
chilled water pump
hot water pump
auto dosing
pumpset
1. high temperature generator (HTG)
2 3
1
chiller
2. low temperature generator (LTG) 3. condenser 4. absorber 5. evaporator 6. high temperature heat exchanger 7. low temperature heat exchanger
hot water pump
water softener
1. high temperature generator (HTG)
Table
4 5 6 heat energy
concentrated solution diluted solution refrigerant water refrigerant steam chilled water cooling water hot water flow meter
heat energy
Table solution vapor condensed water heating water hot water no operation flow meter
The cooling principle

The input heat energy heats LiBr solution to 140C and generate vapor, which is then condensed into water by cooling water. When the refrigerant water enters evaporator (in high vacuum condition), its temperature goes down immediately to 5C. And it is sprayed over the copper tubes, and chilled water from 14C drop down 7C to make cooling. The water absorbs heat from air conditioning system and evaporates, then is absorbed by concentrated LiBr solution from the generators. The cooling water takes away the heat and rejects it into the air. Diluted solution is pumped into HTG and LTG separately to be heated to begin the process all over again. Notes: Lithium Bromide is high water absorbent salt nontoxic and harmless.
The heating principle

The input heat energy heats the LiBr solution. The vapor produced by the solution heats the heating water or hot water in tubes, while condensate returns to the solution to be heated and the cycle repeats. As "separate heating" is adopted, the heating cycle becomes very simple, just like a vacuum boiler. Therefore, the life span of the chiller can be doubled. A separate heat exchanger can provide dedicated hot water while cooling or heating operation is stopped. So, only BROAD has the unique technology in the world that can realize "three functions in one unit".
Direct-fired Absorption Chiller (P-DFA) Performance Data

Fuel: natural gas, biogas, diesel or gas/oil dual fuel
Mode Cooling capacity Heating capacity Hot water capacity Chilled water Flow rate Pressure drop Cooling water Flow rate Pressure drop Heating water Flow rate Pressure drop Hot water Flow rate m 3/h kPa m 3/h 15.3 23.1 38.5 57.9 77.1 20 3.4 20 20 5.2 20 20 8.6 20 20 20 96.4 116 20 20 153 30 34.4 30 169 192 85 16.7 8.0 26 / / 29 193 30 43.0 30 212 241 107 16.7 9.0 31 / / 35 231 40 51.6 40 254 288 128 21.7 11.7 / 15 11 42 308 40 68.8 40 340 384 171 25.2 13.5 / 20 13 50 385 50 / / 424 481 / 31.9 17.0 / 24 14 63 463 50 / / 509 577 / 40.7 21.6 / 28 17 76 617 60 / / 679 769 / 49.9 28.7 / 29 20 89 771 60 / / 848 961 / 63.3 34.7 / 30 28 107 m 3/h kPa 48.8 73.3 122 183 244 50 50 50 50 50 305 50 366 50 488 50 610 60 733 60 977 60 1221 70 1465 70 1953 70 2442 70 m 3/h kPa 28.6 42.9 71.4 107 143 30 30 30 30 30 179 30 214 40 286 40 357 50 429 50 571 50 714 60 857 60 1143 60 1429 60 BZ kW kW 20 30 30 50 50 75 75 100 100 125 125 500 150 150 600 200 200 800 250 2908 250 2245 1000 300 3489 300 2687 1200 400 4652 400 3582 1600 500 5815 500 4489 / 600 6978 600 5385 / 800 9304 800 7176 / 1000 11630 1000 8967 /
General Conditions:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Rated chilled W outlet/inlet temp: 7C/14C Rated cooling W outlet/inlet temp: 37C/30C Rated heating W outlet/inlet temp: 65C/55C Rated hot W outlet/inlet temp: 80C/60C Lowest permitted outlet temperature for chilled water: 5C Highest permitted outlet temperature for heating/hot water: 95C Lowest permitted inlet temperature for cooling water: 10C Adjustable chilled water flowrate: 50%~120% Adjustable heating/hot water flowrate: 65%~120% Pressure limit for chilled W, cooling W, heating W, hot W: 0.8MPa (except special order) Adjustable load: 5%~115% Fouling factor for chilled W, cooling W, heating W, hot W: 0.086m 2K/kW Natural gas consumption is calculated: 10kWh/m3 (8600kcal/m3) Standard natural gas pressure is 16~50kPa (1600~5000mmH2O), lower or higher pressure can be accommodated to special orders LiBr Solution concentration: 52%. Solution weight is included in unit shipment weight. Rated exhaust temp for cooling: 160C Rated exhaust temp for heating: 145C Machine room ambient temperature: 5~43C, humidity 85% 17. Standard climate conditions for cooling operation: temp 36C, relative humidity 50% (wet bulb 27C) 18. Heating capacity and hot water capacity refer to the capacity in separate operation, which is adjustable within this range 19. Power demand of cooling, heating, hot W is under rated working condition. 20. Rated cooling COP: 1.36 Rated heating COP: 0.93 21. Life design: 25 years Notes: Technical specification is based upon Japanese Industry Standard JIS B 8622 "Absorption Chiller" or based upon ARI 560 standard "AbsorptionWater Chilling And Water Heating Packages"
HTG(high temp generator)Enlarged Model Performance Data

Mode Enlarged Heating Consumption Mode Enlarged Heating Consumption Models capacity Models capacity BZ 20 H1 H2 H3 H4 30 H1 H2 H3 H4 50 H1 H2 H3 H4 75 H1 H2 H3 H4 100 H1 H2 H3 H4 125 H1 H2 H3 H4 kW 215 251 287 323 323 377 430 484 538 628 717 807 807 942 1076 1211 1076 1255 1435 1614 1345 1569 1793 2018 m 3/h 23.0 26.9 30.7 34.6 34.6 40.3 46.1 51.8 57.7 67.3 77 86 86 101 115 129 115 135 154 173 144 168 192 216 500 H3 H1 H2 5739 5380 6277 614 577 673 400 300 250 200 BZ 150 H1 H2 H3 H4 H1 H2 H3 H4 H1 H2 H3 H4 H1 H2 H3 H4 H1 H2 kW 1614 1883 2152 2421 2152 2511 2869 3228 2690 3138 3587 4035 3228 3766 4304 4842 4304 5021 m 3/h 173 202 230 259 230 269 307 346 289 337 386 434 346 403 461 518 461 538
233 349 582 872 1163 1454 1745 2326 179 269 449 672 897 120 200 300 400 1121 1349 1791
104 kcal/h 20 kW 80
12.9 17.2 20 20
21.5 25.8 20 20 127 144 11.6 5.6 19 / / 22
kPa Pressure drop Natural gas consumption Cooling Heating Hot water Power demand Solution wt. Unit ship. wt. Main shell ship. wt. HTG. wt. Operation wt. m 3/h m 3/h m 3/h kW t t t t
16.9 25.4 42.2 63.4 84.5 106 19.2 28.8 48.1 71.9 96.1 8.5 2.5 1.1 5 / 5.3 4.2 1.3 7.0 / / 7.4 5.8 2.6 10 / / 6.1 3.2 12 / / 9.8 3.9 14 / / 16 120 9.8 4.9 17 / / 19
12.8 21.4 32.0 42.7 53.5 64
t /
10.6 13
Packaged Direct-fired Absorption Chiller (P-DFA)

Mode Cooling capacity Pumpset Chilled water pump External head Power demand Cooling water pump External head Power demand Hot water pump External head Power demand Total power demand Operation wt. Cooling tower Enclosure Power demand Operation wt. Weight mH2O kW kW t kW t t 7 7 7 15 15 15 15 4.4 4.3 / / 1.5 3.9 4.5 15 4.4 7.1 / / 1.5 5.2 6.0 15 4.4 7.4 / / 2.0 5.6 7.5 15 6.0 8.1 / / 2.0 6.3 9 15 6.0 126 9.8 / / 2.0 6.8 12 / / 200 / / 2.0 11.0 15 / / 220 / / 3.0 11.5 18 / / 300 / / 3.0 / / 360 / / 3.0 0.4 0.6 0.6 2.2 3.0 3.0 0.6 0.8 0.9 3.8 3.8 4.2 5.5 11 11 / / / / / 1.5 2.5 4.5 5.1 / mH2O kW 10 3 10 10 15 15 15 15 22 15 22 15 37 16 44 16 44 16 60 17 90 17 110 17 150 17 180 7.5 7.5 15 mH2O kW 22 22 4 22 24 24 15 27 22 27 30 27 37 28 44 28 60 28 60 32 110 32 110 32 150 32 180 7.5 7.5 15 BZY 20 30 50 75 100 125 150 200 250 300 400 500 600 800 1000 kW 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 1 1 630
Notes: Heating capacity increases by 20% for each stage of HTG enlargement. No change with pumpset and metal enclosure specs.
7.4 15.6 15.6 32.2 33.0 47.0 56.4 78.4 92.4 110
5.9/8.6 6.1/8.8 6.1/9.8 9.6/9.8
Ventilation power demand kW
0.3 0.3 0.3 1.0 1.5
0.5 0.7 0.8 3.4 3.4 3.9 0.6 0.9 1.5 2.0 3.0 3.8
14.5 15.5 24 30
Electricity Total power demand kW and water Water demand for cooling t/h consumption
15.7 32.7 32.7 39.3 44.3 58.3 69.5 96.6 111.1 133.7 153.2 233.9 263.7 352.9 426.3
Packaged DFA Performance Curves
Model Selection & Ordering

Function selection
BROAD chillers are classified into standard type (cooling-heating-hot water), A/C type (cooling-heating) and cooling only type.
Split shipment
If
limited by access of customers machine room
(or limited by container transportation), split shipment can be chosen.

The
Fuel selection
Fuels
applicable to a DFA can be: natural gas, town gas, LPG, bio-gas, light oil or recycled oil. Natural gas and recycled oil are priority. Applicable to gas/oil (for special orders)
Different
chiller normally will be split into two pieces as main shell and HTG. 3 pipes must be connected at jobsite. Customers need to prepare welding facilities, nitrogen and provide necessary help.
fuel matches different burner.
Control
BROAD
Load selection
Building
cooling/heating load cannot be estimated, as it is more closely related to building insulation and room function than to building area.
chiller and its pumpset are equipped with complete control function, including internet monitoring. If users have a building management system(BMS), the BMS control interface can be selected as an optional supply. If the BMS interface is not ordered along with the chiller, it can be purchased later.
Model
selection is mainly determined by cooling load. If the heating load is not enough, a HTG enlarged model should be selected. An extra boiler is recommended to meet the excessive heating requirement when heating load exceeds 1.3 times of cooling load.
Machine room location

On If
Quantity
The
Note: electricity consumption means the consumption of the chiller and pumpset.
COP
Rated COP:1.36 IPLV COP:1.56 Load A 100% B 75% C 50% D 25% COP 1.360 1.569 1.619 1.308 Factor 0.01 0.42 0.45 0.12 Result 0.014 0.659 0.729 0.157
Nomenclature
B Z Y 200 X DkH1Fa
High pressure type (details in below table) H1 20% more heating capacity Function: k-cooling-heating type, d-cooling only, default is heating, cooling and hot water Fuel type: B -oil C-LPG D- natural gas E-town gas BROAD non-electric chiller design code (X indicates 10) Cooling capacity: 10 4 kcal/h Y-packaged chiller Chiller type: Z-direct-fired(code of other types available in Performance Data pages) Product: B-BROAD Codes for high pressure type: Pressure limit 0.81 1.2MPa 1.21 1.6MPa 1.61 2.0MPa 2.01 2.4MPa 60 59 66 44 Chilled water Cooling code water code Fa Ma Fb Fc Fd Mb Mc Md
fewer units, the lower initial investment and operation cost (as the chillers COP will be higher and water systems electric consumption will be lower at part load). 2 units are recommended for one system (the total capability equals to required load). No need to have standby unit. One unit can be considered for buildings that allow chiller stop once a year.
the floor or on building rooftop. limited by facilities, the chiller and the pumpset can be installed in basement while cooling tower on the floor, on stilt or on building top. Metal enclosure does not apply to basement installation. The chiller and pumpset are installed in the same metal enclosure so as to minimize piping length.
Lead time
BYZ200-BYZ400:
BYZ150: 2-6 months 4-8 months BYZ500: 8-12 months
Warranty
Free warranty is to cover 12 months from commissioning or 18 months from shipment, whichever comes earlier. BROAD provides paid service in the whole life span. Service price list is available upon request.
Flowrate selection
BROAD
Note: The integrated part load value (IPLV) reflects chiller's actual COP in operation.
pumpset adopts a large temperature difference and low flowrate design so as to save power consumption dramatically. BROAD designs the pump head according to its profound experience. If the head is proved to be insufficient, BROAD will enlarge the pump free of charge.
Environmental Protection Features

Operating Noise dB(A)
Model BYZ DFA pumpset cooling tower outside encloure 2050 75200 250 57 57 62 42 58 57 64 43
Pressure selection
The
standard pressure limit for chilled/heating/cooling water is 0.8MPa. Information about high pressure type is available on page 5. 0.81-1.2MPa system: select high pressure type. 1.21-1.6MPa system: either extra pressure type, or secondary heat exchanger, to be comprehensively evaluated. >1.6MPa system: secondary heat exchange.
Emissions:

CO/CO20.02% NOx46ppm(O2=5%) Special order: equipped electrostatic cleaner on exhaust port, and emission is almost zero
7 BZY200
Packaged DFA Supply List

Products Chiller Category Item Main shell Main shell body Auto purge/vent system Remarks Includes LTG, condenser, evaporator, absorber, cold/heat insulation Includes falling head auto purge device, auto air vent device
Solution pump, refrigerant Welded canned type pump Low temp heat exchanger Plate type including heat insulation Motor valve HTG HTG shell Water heater Thermostatic valve Enclosure Burner Gas flow meter Control system Chiller control cabinet Touch screen External control elements Inverters Network gateway BMS interface(optional) Solution Pumpset system Pumpset LiBr solution Cooling water pump Hot water pump Pumpset piping Enclosure piping* Piping accessories in enclosure Motor drain valve Refrigerant motor valve, auto purge valve, etc. Includes HTG body, front/rear flue chamber, frame base, etc. For heating & hot water, N.A. for cooling only type 1 piece each for heating water & hot water constant temp. control. N.A. for cooling only type Encloses HTG shell, high temperature heat exchanger and water heater. (Removable) Includes gas valve trains, filter, safety devices, muffler, etc. For accurate measuring of the gas consumption. N.A. for non gas-fired type Includes low voltage components, special circuit board, microprocessor or PLC, etc. For operation (central control for BY20 BY30 & BY50) Includes temperature & pressure sensors, flow switches, solution level probes and actuators Solution pump inverter and refrigerant pump inverter For Internet monitoring Connects to BMS system through dry contact or serial communication Includes corrosion inhibitor and energy intensifier. Two pumps (BY20, BY30, BY50 only one pump) Two pumps (BY20, BY30, BY50 only one pump) N.A. for cooling only and cooling-heating types Includes zero resistance filter, zero resistance check valve, soft connectors, valves and vibration isolator Includes all piping within the system to the external connections Includes flow switches, vent valves and their sockets, and soft connectors. When water quality becomes poor, this valve automatically drains the cooling water. It also drains cooling water automatically in winter to avoid freeze. N.A. for cooling only type N.A. for cooling only type Includes gas, chilled/heating W, cooling W, hot W flow meters. For accurate measuring of the load. For hard water softening (optional for BZY20 & BZY30 BZY50) Automatically charge biocide corroision inhibitor and antisludge to the cooling water Includes cooling W pump and cooling tower fan inverters (no inverter for3 cooling fans), soft starter, low voltage electric parts, etc. Includes wires, cables, cable conduit, cable supporters, etc. Fiber reinforced plastics shell with insulation Includes ventilation and gas leakage detector (for gas type only)
High temp heat exchanger Plate type
Chilled/heating water pump Two pumps (BY20, BY30, BY50 only one pump)
Cooling/heating switch Chilled/heating water check valve Flow meter Water softener Auto dosing device Pumpset control cabinet Electric wiring* Accessories
Enclosure /
Metal enclosure
Notes : 1. * means only standard size is available. For any size change, please specify it in purchase orders. 2. Supply list of waste heat chillers is almost the same as DFA supply list. The main difference of waste heat chillers lies in HTG. Supply list will be provided separately when the order is placed.
10
BSY: Steam from power generation or industrial waste streams

Mode Cooling capacity BS kW 20 30 50 75 872 75 100 125 150 200 250 300 400 500 600 800 1000 233 349 582 20 30 50 1163 1454 1745 100 125 150 2326 2908 3489 4652 5815 6978 200 250 300 400 500 600 9304 11630 800 1000
Steam Chiller Performance Data
Performance Curves
The same as packaged direct-fired chiller. Please refer to P5 for details.
Nomenclature
B S Y 200 X 0.8-Fa
High pressure type Steam inlet pressure: 0.8 MPa BROAD non-electric chiller design code (X indicates 10 ) Cooling capacity: 104 kcal/h Y-packaged chiller
10 4 kcal/h Chilled W Flowrate Pressure drop Cooling W Flowrate Pressure drop m 3/h kPa m /h kPa
3
COP
Rated COP:1.41 IPLV COP:1.62 Load A B 100% 75% COP 1.410 1.627 1.679 1.356 Factor 0.01 0.42 0.45 0.12 Result 0.014 0.683 0.756 0.163
28.6 42.9 71.4 30 30 30
107 30
143 30
179 30
214 40
286 40
357 50
429 50
571 50
714 60
857 60
1143 1429 60 60
Chiller type: S (steam type) Product: B-BROAD Note: High pressure type (see P5)
48.8 72.3 122 50 50 50 619 4.3 1.9 7.5 / / 8.5
183 50 931 4.6 2.6 9 / / 10
244 50
305 50
366 50
488 50
610 60
733 60
977 60
1221 1465 70 70
1953 2442 70 70
Steam consumption kg/h Power demand Solution weight Unit ship. wt Main shell ship. wt HTG. wt Operation weight kW t t t t t
248 372 1.7 0.8 4 / / 4.5 3.2 1.1 5.9 / / 6.6
1240 1553 1866 2486 3112 3734 4983 6227 7473 6.8 3.0 11.5 / / 13 6.8 4.1 14 / / 16 6.8 4.6 16 / / 18 10.2 6.7 21 / / 24 10.2 11.7 7.5 26 / / 30 9.9 / 15 5 35 13.2 11.2 / 20 6 43 17.7 20.7
9967 12455 25.9 34.9 22.7 28.2 / 29 11 75 / 30 13 85
C 50% D 25%

Steam selection
Please specify saturated steam pressure and temperature. The temperature of overheated steam should be 180C (except special order)
14.6 17.5 / 24 8 54 / 28 9 63
Note:The integrated part load value (IPLV) reflects chiller's actual COP in operation. Condition & formula base on ARI560
Operating Noise
Model BYS Steam chiller 20~50 52 57 62 40 Pumpset
dB(A)
75~200 53 57 / 41 250 53 59 / 42
Other factors
Load, quantity, flow, pressure, split shipment, control, machine room, location, ordering and warranty are the same as those of packaged direct-fired chillers. Please refer to P6 for details.
Packaged Steam Chiller Performance Data

Mode Cooling capacity Pumpset External head Power demand Cooling W . pump External head Power demand Total power demand Operation weight Cooling tower Enclosure Power demand Operation weight mH2O 10 kW 3 kW 7 10 10 7.5 7.5 15 15 15 15 30 15 15 30 15 22 44 3.6 / / 1.5 3.9 15 22 52 3.7 / / 1.5 3.9 15 37 74 6.3 / / 1.5 5.2 16 44 88 6.6 / / 2.0 5.6 16 44 104 7.2 / / 2.0 6.3 16 60 120 8.8 / / 2.0 6.8 17 90 200 17 110 220 17 150 300 17 180 360 BSY 20 Chilled/heating W . pump mH2O 22 kW 4 22 22 7.5 7.5 24 15 24 15 27 22 27 30 27 37 28 44 28 60 28 60 32 110 32 110 32 150 32 180 30 50 75 100 125 150 200 250 300 400 500 600 800 1000 kW 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630
Cooling tower outside enclosure
Supply list
Refer to packaged DFA supply list on P7.
t 0.5 0.7 0.8 3.3 3.3 kW 5.5 11 11 / / /
5.9/8.6 6.1/8.8 6.1/9.8 9.6/9.8 / / 2.0 11.0 / / 3.0 11.5 / / 3.0 14.5 / / 3.0 15.5
t 2.5 4.5 5.1 /
Ventilation power demand kW 0.3 0.3 0.3 1.0 1.5 Weight t 0.5 0.7 0.8 3.4 3.4
Electricity Total power demand and water consumption Water demand for cooling
kW 14.5 30.6 30.6 35.6 38.3 52.3 60.3 85.7 100.2 117.7 135.2 219.7 243.7 328.9 397.9 t/h 0.6 0.9 1.5 2.0 3.0 3.8 4.5 6.0 7.5 9 12 15 18 24 30
General Conditions:
1. Rated saturated steam pressure: 0.8 MPa, rated condensate temp: 95C 2. Rated chilled W outlet/inlet temp: 7C/14C 3. Rated cooling W outlet/inlet temp: 37C/30C 4. Lowest permitted outlet temperature for chilled water: 5C 5. Lowest permitted inlet temperature for cooling water: 10C 6. Steam pressure upper limit 110% 7. Adjustable chilled water flowrate: 50%~120% 8. Pressure limit for chilled W, cooling W: 0.8MPa (except special order) 9. Adjustable load: 5%~115% 10. Fouling factor for chilled W, cooling W: 0.086 m 2 K/kW 11. LiBr Solution concentration: 52%. Solution weight is included in unit ship, wt. 12. Machine room ambient temperature: 5~43C,humidity 85% 13. Standard climate conditions for cooling operation: 36C, relative humidity 50% (wet bulb 27C) 14. Rated cooling COP: 1.41 15. Life design: 25 years
BS500
11
12
Packaged Hot W/Exhaust chiller
Performance Data
BHY/BEY: hot water/exhaust from power generation or industrial waste streams (pumpset, enclosure data are the same as steam chiller)
Code Mode Cooling Heating Chilled W Cooling W heating W Hot Exhaust consump. Power Solution Unit Main HTG. Chiller capacity capacity water demand wt. ship. shell wt. operation Flowrate Pressure Flowrate Pressure Flowrate Pressure Cooling Heating conwt. ship weight drop drop drop sump. wt. kW kW m3/h kPa m3/h kPa m3/h kPa m3/h kg/h kg/h kW t t t t t
Packaged Single-stage Steam/Hot W . /Exhaust Chiller Performance Data BDSY/BDHY/BDEY: steam/hot water/exhaust
(pumpset, enclosure data are the same as steam chiller)
Code Model Cooling Chilled W Cooling W Steam Hot Exhaust Exhaust Solution Unit Main Chiller capacity consump. water consu- consu- wt. ship. shell operation Flowrate Pressure Flowrate Pressure consump. mp. wt. ship. weight drop drop mp. wt. kW Singlestage steam chiller BDS steam 0.1MPa 20 30 50 75 100 125 150 200 250 300 400 500 600 20 30 50 75 100 125 150 200 250 300 400 500 600 20 30 50 75 100 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 209 302 512 767 1023 1279 1535 2046 2558 3069 4092 5115 6138 233 349 582 872 1163 m3/h 28.6 42.9 71.4 107 143 179 214 286 357 429 571 714 857 25.2 37.6 62.9 94.2 125 157 188 251 313 376 503 628 754 28.6 42.9 71.4 107 143 kPa 30 30 30 30 30 30 40 40 50 50 50 60 60 25 25 25 25 25 25 30 30 40 40 40 50 50 30 30 30 30 30 m3/h 64.7 97.1 162 243 324 405 486 647 809 971 1295 1618 1942 59.5 87.3 146 218 291 364 437 582 728 873 1164 1455 1746 64.7 97.1 162 243 324 kPa 50 50 50 60 60 60 60 60 70 70 70 90 90 50 50 50 60 60 60 60 70 70 70 70 90 90 50 50 50 60 60 kg/h 456 688 1146 1714 2288 2863 3438 4581 5728 6876 9167 11465 13757 / / / / / / / / / / / / / / / / / / m3/h / / / / / / / / / / / / / 24.4 36 60 90 120 150 180 240 300 361 481 601 722 / / / / / kg/h / / / / / / / / / / / / / / / / / / / / / / / / / / 5621 8474 14128 21138 28218 kW 2.5 2.5 2.5 5.3 5.7 5.7 5.7 8.6 10.1 10.1 13.9 13.8 17.5 2.5 2.5 2.5 5.3 5.7 5.7 5.7 8.6 10.1 10.1 13.9 13.8 17.5 2.5 2.5 2.5 5.3 5.7 t 0.7 0.8 1.7 2.2 2.4 3.2 3.5 5.5 6.0 8.2 8.9 11.7 14.5 0.7 0.8 1.7 2.2 2.4 3.2 3.5 5.5 6.0 8.2 8.9 11.7 14.5 0.8 1.2 2.1 2.5 2.8 t 3.5 4.5 6.5 8.5 10.5 12.5 14 20 23.5 28 32 / / 3.5 4.5 6.5 8.5 10.5 12.5 14 20 23.5 28 33 / / 4 5 7 9 11 t / / / / / / / / / / / 27 29 / / / / / / / / / / / 28 30 / / / / / t 4 5.1 7 9.5 11.5 14 16 22 26 31 37 44 49 4 5.1 7 9.5 11.5 14 16 22 26 31 37 44 50 4.4 5.5 7.6 10 12.5
20 233 30 349 50 582 75 872 100 1163 BH 125 1454 150 1745 hot water 200 2326 180C 250 2908 300 3489 400 4652 500 5815 600 6978 800 9304 1000 11630
Twostage hot water chiller Two20 stage 30 exhaust chiller 50 BE
/ / / / / / / / / / / / / / / 153 230 384 575 767 959 1151 1534 1918 2301 3068 3835 4602 6137
28.6 42.9 71.4 107 143 179 214 286 357 429 571 714 857 1143 1429 28.6 42.9 71.4 107 143 179 214 286 357 429 571 714 857 1143 1429
30 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30 30 30 40 40 50 50 50 60 60 60 60
48.8 72.3 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442 48.8 72.3 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442
50 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 50 50 50 50 50 50 60 60 60 70 70 70 70
/ / / / / / / / / / / / / / / 13.1 19.6 32.7 49.0 65.4 81.8 98 131 163 196 262 327 394 523 654
/ / / / / / / / / / / / / / / 20 20 20 20 20 20 20 30 30 40 40 50 50 60 60
10.1 15.2 25.2 37.8 50.5 63.2 76 101 127 152 203 253 304 406 507 / / / / / / / / / / / / / / /
/ / / / / / / / / / / / / / / 1527 2300 3814 5732 7639 9566
/ / / / / / / / / / / / / / / 1527 2300 3814 5732 7639 9566
1.7 3.2 4.3 4.6 6.8 6.8 6.8 10.2 10.2 11.7 13.2 17.7 20.7 25.9 34.9 1.7 3.2 4.3 4.6 6.8 6.8 6.8 10.2 10.2 11.7 13.2 17.7 20.7 25.9 34.9
1.0 1.2 2.2 2.8 3.4 4.4 4.9 7.1 7.8 10.6 12.1 14.8 18.1 24.2 30.5 1.5 2.2 3.5 4.4 5.7 6.6 7.6 10.8 12.1 15.8 18.2 23.0 29.1 36.5 41.0
4.5 6.2 8 9.5 12 14 16 21 26 / / / / / /
/ / / / / / / / / 15 20 24 28 29 30
/ / / / / / / / / 6 7 9 11 14 17 / / / / / / / /
5 6.9 9 11 13 15 18 24 30 35 45 55 66 79 92 7 9.6 12.5 16 20 24 27 36
233 349 582 872
6.5 / 8.9 / 12 / 14 / 18 / 22 / 25 / 33 / / / / / / / / 13 15 20 24 28 29 30
75
Singlestage hot water chiller BDH hot water 98C
exhaust 100 1163 500C
125 1454 150 1745 200 2326 250 2908 300 3489 400 4652 500 5815 600 6978 800 9304
11494 11494 15310 15310 19165 19165 22999 22999 30688 30688 38349 38349 46024 46024 61381 61381 76703 76703
12 42 15 50 18 62 21 75 25 91 32 110 40 125
Singlestage exhaust chiller BDE exhaust 300C
1000 11630 7671
General Conditions:
1. Rated saturated steam pressure for BDS chiller 10. Adjustable load: 5%~115% 0.1 MPa. Rated condensate temperature for BDS 11. Fouling factor for chilled W, cooling W: 0.086 m2 K/kW chiller: 95C 12. LiBr Solution concentration: 50%. Solution weight is 2. Rated hot W inlet/outlet temp for single-stage included in unit shipment wt. hot W chiller: 98C/88C 13. Machine room ambient temperature: 3. Rated exhaust inlet/outlet temp for single-stage 5~43C, humidity 85% exhaust chiller: 300C/130C 14. Rated COP: single-stage steam chiller and exhaust chiller: 4. Rated chilled W outlet/inlet temp: 7C/14C 0.79, single-stage hot W chiller: 0.76 5. Rated cooling W outlet/inlet temp: 37C/30C 15. Life design: 25 years 6. Lowest permitted outlet temperature for chilled 16. Please refer to P5, P6 & P7 for performance curve, model water: 5C selection & ordering and supply list information. 7. Lowest permitted inlet temperature for cooling water: 10C 8. Adjustable chilled water flowrate: 50%~120% 9. Pressure limit for chilled/cooling water: 0.8MPa (except special order)
General Conditions:
1. 2. 3. 4. 5. 6. 7. 8. 9. Rated hot W inlet/outlet temp for hot W chiller:180C/165C Rated exhaust inlet/outlet temp for exhaust chiller: 500C/160C Rated chilled W outlet/inlet temp: 7C/14C Rated cooling W outlet/inlet temp: 37C/30C Rated heating W outlet/inlet temp for two-stage exhaust chiller: 65C/55C Lowest permitted outlet temperature for chilled water: 5C Lowest permitted inlet temperature for cooling water: 10C Adjustable chilled water flowrate: 50%~120% Pressure limit for chilled/cooling water: 0.8MPa (except special order) 10. Adjustable load: 5%~115% 11. Fouling factor for chilled water, cooling W: 0.086 m2 K/kW 12. LiBr Solution concentration: 52%, solution weight is included in unit shipment wt. 13. Machine room ambient temperature: 5~43C, humidity 85% 14. Rated cooling COP: 1.41 15. Rated heating COP for exhaust chiller: 0.93 16. Life design: 25 years 17. Please refer to P5, P6 & P7 for performance curve, model selection & ordering and supply list information.
13
14
Packaged Multi-energy Chiller
Performance Data
BZEY/BHEY/BZHEY: gas (oil) and waste heat hybrid (multi-energy chiller) (pumpset, enclosure data are the same as DFA)
Code Mode Cooling Heating Hot Hhilled W Heating water Hot water Cooling W Power Solution capacity capacity water demand wt. Flowrate Pressure Flowrate Pressure Flowrate Pressure Flowrate Pressure capacity drop drop drop drop kW Exhaust & directfired chiller BZE 20 30 50 75 100 125 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 233 349 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 kW 179 269 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967 153 230 384 575 767 959 1151 1534 1918 2301 3068 3835 4602 6137 7671 179 269 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967 kW 80 120 200 300 400 500 600 800 1000 1200 1600 / / / / / / / / / / / / / / / / / / / 80 120 200 300 400 500 600 800 1000 1200 1600 / / / / m3/h 28.6 42.9 71.4 107 143 179 214 286 357 429 571 714 857 1143 1429 28.6 42.9 71.4 107 143 179 214 286 357 429 571 714 857 1143 1429 28.6 42.9 71.4 107 143 179 214 286 357 429 571 714 857 1143 1429 kPa 30 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30 30 30 40 40 50 50 50 60 60 60 60 m3/h 15.3 23.1 38.5 57.9 77.1 96.4 116 153 193 231 308 385 463 617 771 11.6 19.6 29.3 43.8 58.4 73.0 88.2 117 146 175 233 293 351 467 584 15.3 23.1 38.5 57.9 77.1 96.4 116 153 193 231 308 385 463 617 771 kPa 20 20 20 20 20 20 20 30 30 40 40 50 50 60 60 15 20 15 15 15 15 15 25 25 35 35 45 45 55 55 20 20 20 20 20 20 20 30 30 40 40 50 50 60 60 m3/h 3.4 5.2 8.6 12.9 17.2 21.5 25.8 34.4 43.0 51.6 68.8 / / / / / / / / / / / / / / / / / / / 3.4 5.2 8.6 12.9 17.2 21.5 25.8 34.4 43.0 51.6 68.8 / / / / kPa 20 20 20 20 20 20 20 30 30 40 40 / / / / / / / / / / / / / / / / / / / 20 20 20 20 20 20 20 30 30 40 40 / / / / m3/h 48.8 73.3 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442 52.5 73.3 131 196 262 327 393 525 655 787 1049 1311 1573 2097 2622 52.5 78.7 131 196 262 327 393 525 655 787 1049 1311 1573 2097 2622 kPa 50 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 50 50 50 50 50 50 60 60 60 70 70 70 70 kW 2.5 4.2 5.8 6.1 9.8 9.8 11.6 16.7 16.7 21.7 25.2 31.9 40.7 49.9 63.3 1.7 3.2 4.3 4.6 6.8 6.8 6.8 10.2 10.2 11.7 13.2 17.7 20.7 25.9 34.9 2.5 4.2 5.8 6.1 9.8 9.8 11.6 16.7 16.7 21.7 25.2 31.9 40.7 49.9 63.3 t 1.3 1.6 2.8 3.5 4.4 5.4 6.1 8.5 10.0 12.7 14.9 19.0 23.1 30.2 36.2 1.6 2.3 3.6 4.5 5.8 6.8 7.8 11.0 12.6 16.2 18.7 23.7 29.8 37.2 42.0 1.4 1.7 2.9 3.6 4.5 5.6 6.3 8.7 10.5 13.1 15.4 19.7 23.8 30.9 37.2 Energy consump Cooling m h kg/h 16.9 458 25.4 690 42.2 1144 63.4 1720 84.5 2292 106 2870 127 3448 169 4593 212 5749 254 6900 340 9206 424 11505 509 13807 679 18414 848 23011 / / / / / / / / / / / / / / / 1527 2300 3814 5732 7639 9566 11494 15310 19165 22999 30688 38349 46024 61381 76703
3 3
Heating m /h m /h kg/h / / / / / / / / / / / / / / / 6.6 9.9 16.4 24.7 32.9 41.1 49.3 65.8 82.2 98.7 132 164 197 263 329 6.6 9.9 16.4 24.7 32.9 41.1 49.3 65.8 82.2 98.7 132 164 197 263 329 19.2 48.1 71.9 96.1 120 144 192 241 288 384 481 577 769 961 / / / / / / / / / / / / / / / 19.2 48.1 71.9 96.1 120 144 192 241 288 384 481 577 769 961 458 1144 1720 2292 2870 3448 4593 5749 6900 9206 11505 13807 18414 23011 1527 2300 3814 5732 7639 9566 11494 15310 19165 22999 30688 38349 46024 61381 76703 458 1144 1720 2292 2870 3448 4593 5749 6900 9206 11505 13807 18414 23011 28.8 690
3
Hot water
3
NG Exhaust Hot W NG Exhaust NG 8.5 12.8 21.4 32.0 42.7 53.5 64 85 107 128 171 / / / / / / / / / / / / / / / / / / / 8.5 12.8 21.4 32.0 42.7 53.5 64 85 107 128 171 / / / /
Unit Main HTG. Operation ship. shell wt. wt. wt. ship Exhaust wt. t 6 8.2 11 14 18 21 23 31 / / / / / / / 6.6 9.0 12 15 19 t / / / / / / / / 13 15 20 24 28 29 30 / / / / / t / / / / / / / / 14 15 16 21 26 24 34 / / / / / / / / 14 21 22 29 37 42 47 / / / / / / / / 15 16 19 25 30 37 50 t 6.3 8.6 11.5 15 19 22.5 25 34 41 47 57 72 86 95 114 7 9.7 12.7 16 20.5 25 28 37 43 57 67 85 109 120 133 7 9.2 12.2 16 20 24 26.5 36 43 49 60 76 91 109 131 458 690 1144 1720 2292 2870 3448 4593 5749 6900 9206 / / / / / / / / / / / / / / / / / / / 458 690 1144 1720 2292 2870 3448 4593 5749 6900 9206 / / / /
General Conditions:
1. Rated chilled W outlet/inlet temp: 7C/14C 2. Rated cooling W outlet/inlet temp: 37C/30C 3. Rated heating W outlet/inlet temp: 65C/55C 4. Rated hot W outlet/inlet temp: 80C/60C 5. Lowest permitted outlet temperature for chilled water: 5C 6. Highest permitted outlet temperature for heating/ hot water: 95C 7. Lowest permitted inlet temperature for cooling water: 10C 8. Adjustable chilled water flowrate: 50%~120% 9. Adjustable heating/hot water flowrate: 65%~120% 10. Pressure limit for chilled W, cooling W, heating W, hot W 0.8MPa (except special order) 11. Adjustable load: 5%~115% 12. Fouling factor for chilled W, cooling W, heating W, hot W: 0.086m2 K/kW 13. LiBr Solution concentration: 52%. Solution weight is included in unit ship. wt. 14. Natural gas consumption is calculated: 10kWh/m3(8600kcal/m3). 15. Standard natural gas pressure is 16~50kPa (1600~5000mmH2O), lower or higher pressure can be accommodated to special orders 16. Machine room ambient temperature: 5~43C, humidity 85% 17. Standard climate conditions for cooling operation: 36C, relative humidity 50%(wet bulb 27C) 18. Exhaust provides 30% of the total capacity per standard design of BZE/BZHE. Over 30% can be accommondated into special orders. 19. Energy consumption is for seperate operation of heat source and fuel 20. Life design: 25 years 21. Please refer to P5, P6 & P7 for performance curve, model selection & ordering and supply list information
m /h kg/h
exhaust 150 500C 200 gas/oil 250 300 400 500 600 800 Hot W & exhaust chiller BHE exhaust 500C hot W 98C 20 30 50 75 100 125 150 200 250 300 400 500 600 800 Hot W & exhaust & directfired chiller BZHE 20 30 50 75 100 125 150
1000 11630
22.5 / 25.5 / 34 / / / / / / / 6.5 8.6 15 19 22 33 / / / / / / / / 13 15 20 24 28 29 30 / / / / / / 13 15 20 24 28 29 30
1000 11630
16.9 458 25.4 690 42.2 1144 63.4 1720 84.5 2292 106 2870 127 3448 169 4593 212 5749 254 6900 340 9206 424 11505 509 13807 679 18414 848 23011
28.8 690
11.5 /
exhaust 200 500C 250 hot W 300 98C 400 500 600 800
24.5 /
1000 11630
15
16
Model Selection Curves

BZ
( orange means the rated value )
chilled/cooling water temp, cooling capacity, COP
BDH BH
BDE
Notes: The figure in blue is COP. In calculation, 3 COP values are added and then divided by 3. e.g. 1. Cooling capacity is 100%, cooling water temp. is 28 , then chilled water temp. is 6.2 ,COP is1.358,i. e.(1.36+1.382+1.332)/3=1.358 2. Chilled water temp. is 10 , cooling water temp. is 30 , then cooling capacity is 116%, COP=1.374 3. Cooling capacity is 90%, chilled water is 6 , then cooling water temp is 30 , COP=1.352
BS
BE
BDS
Note: The figure in blue is COP (BH, BE, BDH, BDE, BDS). Calculation is the same with BZ
Notes: The figure in blue is COP. In calculation, 4 COP values are added and then divided by 4. e.g. 1. Cooling capacity is 100%, steam pressure 0.6 MPa, cooling water temp. is 28 , then chilled water temp. is 8.2 ,COP is 1.399,i.e.(1.41+1.42+1.35+1.416)/4=1.399 2. Steam pressure 0.7 MPa, chilled water temp. is 8 , cooling water temp. is 28 , then cooling capacity is 106%, COP=1.402 3. Cooling capacity is 90%, steam pressure 0.8 MPa, chilled water is 6 , then cooling water temp. is 30.5 , COP=1.396 (steam pressure 0.8 MPa)
& BS models.
17 Micro Non-electric Chiller(villa air conditioning)
18
Performance Data
Mode Cooling capacity Heating capacity Hot W . capacity A/C water Chilled water O/temp Heating water O/I temp Flowrate External head Hot W . Primary heating water O/I temp Flowrate NG consumption Cooling Heating Hot W . Electricity and water consumption Electricity for cooling Electricity for heating Water for cooling Operating noise Ship. weight A/C W hold-up volume kW 1.8 kW 0.7 t/h 0.06 dB(A) 63 kg 550 kg 10 5.2 1.7 0.18 65 1650 32 7.2 2.3 0.30 65 2480 48 m 3/h 2.1 m /h 2.6 m 3/h 0.9
3 3 3
BCT23 kW 23 Rt 6.6 kW 23 kW 7.7 7/14 57/50 m /h 2.9 mH 2 O 8
BCT70 70 20 70 39 7/14 57/50 8.6 11
BCT115 115 33 115 39 7/14 57/50 14.3 12
80/60 m /h 0.33
80/60 1.68
80/60 1.68
6.4 7.8 4.3
10.5 13.0 4.3
Others: 1. Fuel: NG, Town gas, LPG, Light oil, please specify it in purchase orders. 2. Natural gas consumption is calculated 10 kWh/m3 (8,600 kcal/m3). 3. Standard gas pressure: 200~650 mmH2 O. Pressure release valve has to be installed if the pressure is higher than the standard. 4. Standard condition for cooling: 36C , humidity 50%. 5. Permitted condition: summer 45C winter -30C. 6. Lowest permitted outlet temp. for chilled W: 5C. Pressure limit for chilled/ heating/ hot W: 40 mH2 O. 7. Hot W can only be used after secondary heat exchange, otherwise it gets scaled. 8. Single phase power for BCT23 and 3 phase for BCT70/115. 9. Rated cooling COP: 110% Rated heating COP: 88%.
19
Design & Construction Tips

Performance Curves
20

BROAD recommendations are as follows: 1 unit for buildings 300m2 1~2 units for buildings 2000m2 2~3 units for buildings > 2000m2 For year-round non-stop operation, at least 2 units are recommended, but standby units are not recommended. Several units can be incorporated into an integrated system. Lead time: 2~4 months for small quantity orders. Orders greater than 300 units, take at least 4 months.
Micro Non-electric Chiller Dimensions
Mode BCT23 BCT70 BCT115
A 1350 2250 2770
B 830 1610 1610
C 2230 2230 2230
D 2000 2500 2500
E 115 145 145
F 390 905 1020
G 770 1055 1460
H 680 1460 1460
I 22 35 35
J 42 67 67
K 15 35 35
L 15 15 15
M 22 35 35
N 800 1000 1000
Note: All units are in mm.
21
22
Packaged DFA
BZY20
Packaged DFA Dimensions (with metal machine room)

BZY75 BZY100 BZY125 BZY150 BZY200 BZY250BZY300BZY400
BZY30BZY50
Notes: 1. The weight is evenly distributed on each plinth of the chiller and pumpset. 2. If there is a space limitation, the cooling tower can be placed on the top of the metal machine room, but the structure shall be re-designed. 3. The metal enclosure shown here is not the best solution. Customer who has enough space can build outdoor metal machine room with service access inside. BROAD can provide design drawings upon request. Mode BZY75 BZY100 BZY125 BZY150 BZY200 BZY250 BZY300 BZY400 Mode BZY75 BZY100 BZY125 BZY150 BZY200 BZY250 BZY300 BZY400 A 10000 10000 11500 11500 12500 13500 14000 14500 N 2 2 3 3 3 3 3 3 B 4500 4500 4500 4500 5000 5000 5500 6000 O 5400 5400 5400 5400 6000 6000 6500 7000 C 3235 3235 3675 3675 4150 4240 4260 4880 P 10700 10700 12200 12200 13200 14200 14700 15200 D 640 745 575 575 695 540 740 625 Q 1500 1500 2000 2000 2000 2000 2500 3000 E 1955 1905 2045 2045 2215 2215 2215 2485 R 4154 5207 6125 6125 7343 8560 8560 7373 F 755 630 820 965 965 965 1030 1100 S 2055 2040 2115 2115 2505 2560 2580 2588 G 2700 2900 2900 2900 3200 3200 3450 3700 T 3113 3124 3656 3656 3656 3651 3651 5739 H 1075 1200 1330 1330 1585 1670 1755 1850 U 3235 2340 2250 2230 2500 1995 2255 3000 I 4000 4000 5000 5000 5000 6000 6000 6000 V 3912 4318 6070 6070 6401 6833 6833 6833 J 1755 1705 1845 1845 2015 2015 2015 2285 W DN150 DN150 DN200 DN200 DN250 DN250 DN300 DN300 K 2575 2525 2665 2705 2875 2875 3035 3265 X DN200 DN200 DN250 DN250 DN300 DN350 DN350 DN400 L 860 900 785 775 965 795 1045 905 Y DN65 DN65 DN80 DN80 DN125 DN125 DN125 DN150 M 2300 2600 2600 2800 3400 3400 3700 4000 Z 4600 4600 5250 5250 5750 6250 6500 6500
23
24
Packaged DFA Dimensions(with metal machine room)

BZY500BZY600BZY800BZY1000
Packaged DFA Dimensions (with enclosure)

BZY75BZY100BZY125BZY150BZY200BZY250 BZY300BZY400BZY500BZY600BZY800BZY1000
Notes: 1. The weight is evenly distributed on each plinth of the chiller and pumpset. 2. If there is a space limitation, the cooling tower can be placed on the top of the metal machine room, but the structure shall be re-designed. 3. The metal enclosure shown here is not the best solution. Customer who has enough space can build outdoor metal machine room with service access inside. BROAD can provide design drawings upon request. 4. If multi-units use single-deck machine room, the scope of supply is the same as that of double-deck machine room Mode BZY500 BZY600 BZY800 BZY1000 Model BZY500 BZY600 BZY800 BZY1000 Model BZY500 BZY600 BZY800 BZY1000 A 17000 19500 19500 21200 K 3260 4000 4000 4000 U 4600 4600 5000 5000 B 6500 6500 7200 7200 L / 5665 5565 6905 V 1360 1360 1360 1360 C 4500 5000 5500 5500 M / 13000 13000 13000 W 1500 1500 1500 1500 D 3000 3500 3500 4000 N / 1835 2000 2340 X 905 1115 1335 1295 E 12885 17210 14840 18485 O 4100 3900 4500 4500 Y 3800 4200 4600 4600 F 3290 3375 3485 3560 P 1310 1445 1715 1710 Z 17900 20400 20400 22150 G 3652 3652 5739 5739 Q 8000 8000 8000 10000 a 7600 7600 8300 8300 H 3325 4110 3415 3670 R 7560 2500 2500 1500 b DN350 DN400 DN450 DN450 I 6833 6833 6833 6833 S 1350 1490 1440 1530 c DN400 DN450 DN500 DN500 J 960 1165 1065 1405 T 1210 1350 1300 1370
Notes: 1. Dimension is outline machine room. 2. That equipment & foundation is the same as single-deck machine room. 3. Chiller & pumpsets locate in downstairs and cooling tower locate in upstairs.
Dimensions of double-deck machine room

Code 1 2 3 4 Mode BZY75BZY100 BZY125BZY150 BZY200 BZY250BZY300BZY400 BZY752BZY1002 BZY1252BZY1502 5 6 7 8 9 10 BZY500BZY600 BZY2002BZY2502 BZY800 BZY3002BZY2003 BZY1000 BZY4002 BZY6002BZY4003 BZY8002BZY5003 BZY10002 21000 21000 25000 21000 21000 25000 9500 10500 11500 20000 21000 22000 12500 12500 13500 12500 12500 13500 5100 5600 5600 5100 5600 5600 19500 19500 21200 21000 21000 25000 9000 10000 11000 20000 21000 22000 16000 8000 11500 4900 14500 7500 A 11500 13000 14000 B 5500 6800 6800 C 9000 10000 11000 D 3300 3800 4200 e 10000 11500 12500 f 4500 4500 5000
25
26
Packaged DFA Dimensions (with enclosure)

BZY75BZY100BZY125BZY150 BZY200BZY250BZY300BZY400BZY500
DFA Dimensions
BZ75BZ100BZ125BZ150
Mode BZY75 BZY100 BZY125 BZY150 BZY200 BZY250 BZY300 BZY400 BZY500 Mode BZY75 BZY100 BZY125 BZY150 BZY200 BZY250 BZY300 BZY400 BZY500
A 8825 9000 10100 10100 10800 11400 12600 12750 16000 K 1100 1350 1350 1450 1590 1590 2000 2000 2000
B 2630 2630 3180 3250 3560 3560 3800 4200 4000 L 4855 6100 6400 6400 6450 7350 8800 8950 10900
C 2950 2950 2970 3400 3400 3440 3440 3800 3800 M 3970 2900 3700 3700 4350 4050 3800 3800 5100
D DN200 DN200 DN250 DN250 DN300 DN350 DN350 DN400 DN400 N 1930 1930 2000 2000 2140 2140 1500 1500 2140
E DN150 DN150 DN200 DN200 DN250 DN250 DN300 DN300 DN350 O 200 150 90 0 190 190 240 200 420
F DN25 DN40 DN40 DN40 DN50 DN50 DN65 DN65 DN80 P 850 850 870 870 900 800 1100 1100 1100
G DN65 DN65 DN80 DN80 DN125 DN125 DN125 DN150 / Q 400 400 400 400 400 400 400 400 500
H 320320 350350 400400 440440 560560 560560 610610 710710 790790 R 4000 4000 5000 5000 5000 6000 6000 6000 8000
I 2830 2830 3380 3450 3800 3800 4000 4400 4600 S 1075 1200 1330 1330 1500 1300 1755 1850 2000
J 2100 2480 2540 2740 3180 3180 3560 4000 4000 T 2700 2900 2900 2900 3200 3200 3450 3700 4600 Mode BZ75 BZ100 BZ125 BZ150 Mode BZ75 BZ100 BZ125 BZ150 Mode BZ75 BZ100 BZ125 BZ150 A 5420 5420 6550 6600 J 400 400 400 500 S 4000 4000 5000 5000 B 2150 2450 2450 2650 K 600 600 600 700 T 3180 3180 3220 3220 C 2510 2510 2510 2930 L 2100 2100 2100 2400 U 650 650 1370 1370 D DN200 DN200 DN250 DN250 M 2300 2300 2300 2705 V 300 285 640 620 E DN150 DN150 DN200 DN200 N 210 260 260 275 W 220 240 260 260 F DN25 DN40 DN40 DN40 O 440 525 520 515 X 200 210 220 220 G DN100 DN125 DN150 DN150 P 2220 2215 2090 2505 Y 100 100 110 110 H DN65 DN65 DN80 DN80 Q 1250 1450 1550 1550 Z 2300 2600 2600 2800 I 320320 350350 400400 440440 R 490 490 540 540 a 380 380 380 220
27
28
DFA Dimensions
BZ200BZ250BZ300BZ400BZ500 BZ600BZ800BZ1000
Mode BZ200 BZ250 BZ300 BZ400 BZ500 Mode BZ200 BZ250 BZ300 BZ400 BZ500 Mode BZ200 BZ250 BZ300 BZ400 BZ500
A 6600 7700 7950 7950 9700 L 430 415 525 565 575 W 540 590 590 590 590
B 3200 3200 3530 3850 4100 M 295 310 310 325 315 X 3250 3250 3250 3300 3300
C 3000 3000 3000 3400 3400 N 2360 2350 2390 2720 2720 Y 1350 2240 2240 2215 3570
D DN300 DN350 DN350 DN400 DN400 O 2670 2650 2650 3020 3020 Z 560 750 725 675 1985
E DN250 DN250 DN300 DN300 DN350 P 725 725 735 790 750 a 1680 1650 1750 1850 2100
F DN50 DN50 DN65 DN65 DN80 Q 285 340 410 435 480 b 315 315 315 360 400
G DN200 DN200 DN200 DN250 DN250 R 2100 2100 2400 2550 2500 c 270 270 270 305
H DN125 DN125 DN125 DN150 / S 3000 3400 3400 3400 4300 d 135 135 135 150
I 560560 560560 610610 710710 790790 T 60 60 60 60 70 e 3300 3300 3700 4000 4100
J 2470 2510 2490 2905 2945 U 400 400 400 400 500
K 500 500 500 650 650 V 5000 6000 6000 6000 8000 Mode BZ600 BZ800 BZ1000 Mode BZ600 BZ800 BZ1000 Mode BZ600 BZ800 BZ1000 A 9800 9850 11580 J 615 695 695 S 640 690 690 B 3870 4370 4370 K 340 330 330 T 1520 1540 1580 C 3700 3910 3910 L 2765 3145 3145 U 3250 3300 3300 D DN450 DN500 DN500 M 3310 3630 3630 V 2015 1965 1965 E DN400 DN450 DN450 N 870 925 925 W 300 345 400 F DN65 DN65 DN80 O 305 410 410 X 1750 1850 2100 G DN200 DN250 DN250 P 2260 2050 2050 Y 3900 4150 4300 H 610610 710710 790790 Q 4500 4500 5000 Z 700 700 780 I 2910 3420 3460 R 8000 8000 10000
29
30
HTG Enlarged Model Dimensions

BZ75BZ100BZ125BZ150 BZ200BZ250BZ300BZ400
HTG Enlarged H3,H4 dimensions (HTG Enlarged H1,H2 is the same size with standard models) (Refer to P26 of the DFA standard model for dimensions not shown in the drawing)
HTG Enlarged H3,H4 dimensions (HTG Enlarged H1,H2 is the same size with standard models) (Refer to P27 of the DFA standard model for dimensions not shown in the drawing) Mode BZ200 BZ250 BZ300 BZ400 Mode BZ200 BZ250 BZ300 BZ400 A 6600 7700 7950 7950 K 5000 6000 6000 6000 B 3200 3300 3670 4010 L 540 590 590 590 C 3000 3000 3000 3400 M 3250 3250 3300 3300 D DN50 DN65 DN65 DN80 N 1655 2240 2215 2200 E DN200 DN200 DN250 DN250 O 160 725 675 635 F DN125 DN125 DN150 / P 335 335 400 400 G 560560 610610 710710 790790 Q 280 280 300 / H 2470 2490 2690 2945 R 150 150 200 / I 500 500 500 650 S 3150 3250 3750 4200 J 3000 3400 3400 3400
Mode BZ75 BZ100 BZ125 BZ150 Mode BZ75 BZ100 BZ125 BZ150
A 5420 5420 6550 6600 I 4000 4000 5000 5000
B 2250 2410 2500 2650 J 3180 3220 3220 3250
C 2510 2510 2510 2930 K 650 750 1370 1350
D DN40 DN40 DN40 DN50 L 285 20 620 560
E DN125 DN150 DN150 DN200 M 220 260 260 335
F DN65 DN80 DN80 DN125 N 200 210 220 280
G 350350 400400 440440 560560 O 100 110 110 150
H 2215 2090 2110 2530 P 2400 2600 2800 2900
31
32
Steam Chiller Dimensions

BS75BS100BS125BS150
BS200BS250BS300BS400 BS500BS600BS800BS1000
Mode BS200 Mode BS75 BS100 BS125 BS150 Mode BS75 BS100 BS125 BS150 A 5420 5420 6550 6600 J 600 600 600 700 B 1900 2100 2200 2300 K 2100 2100 2100 2400 C 2510 2510 2510 2930 L 2300 2300 2300 2705 D DN200 DN200 DN250 DN250 M 1250 1450 1550 1550 E DN150 DN150 DN200 DN200 N 1080 900 900 1325 F DN40 DN50 DN50 DN65 O 4000 4000 5000 5000 G 440 525 520 515 P 490 490 540 540 H 210 260 260 275 Q 2000 2300 2300 2400 I 400 400 400 500 R 380 380 380 220 BS250 BS300 BS400 BS500 BS600 BS800 BS1000 Mode BS200 BS250 BS300 BS400 BS500 BS600 BS800 BS1000
A 6600 7700 7950 7950 9700 9800 9850 11580 N 285 340 410 435 480 305 410 410
B 2850 2850 3340 3480 3480 3640 4050 4050 O 2100 2100 2400 2550 2500 2260 2050 2050
C 3000 3000 3000 3400 3400 3700 3910 3910 P 3000 3400 3400 3400 4300 4500 4500 5000
F DN40 DN40
G DN80 DN80 DN100 DN100 DN125 DN125 DN150 DN150 T 5000 6000 6000 6000 8000 8000 8000 10000
H 550 550 550 600 600 600 600 600 U 540 590 590 590 590 640 690 690
I 430 415 525 565 575 615 695 695 V 200 200 200 300 300 300 300 300
J 295 310 310 325 315 340 330 330 W 1200 1200 1350 1400 1400 1400 1700 1700
K 2360 2350 2390 2720 2720 2765 3145 3145 X 3000 3000 3400 3500 3500 3700 4100 4100
L 2670 2650 2650 3020 3020 3310 3630 3630 Y 700 700 700 700 700 700 700 780
M 725 725 735 790 750 870 925 925
DN300 DN250 DN350 DN350 DN250
DN300 DN50
DN400 DN300 DN50 DN400 DN350 DN450 DN50
DN400 DN65 DN65 DN65 S 400 400 400 400 500 500 500 500
DN500 DN450 DN500 DN450 Q 60 60 60 60 70 70 70 70 R 1165 1165 1165 1400 1400 1400 1690 1690
Note: Some dimension drawings are not included in this manual. Please request from BROAD or download CAD files from www.broad.com.
33
34
Packaged DFA P&I Diagram

Control devices:
INV1 solution pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling water pump inverter TS touch screen PLC programmable logic controller BC burner control
Packaged Steam Chiller

(similar for BSY: steam chiller, BHY: hot W chiller, BEY: exhaust chiller) Sensors:
T1 chilled W inlet temp sensor T2 chilled W outlet temp sensor T2A chilled W calibration temp sensor T3 cooling W inlet temp sensor T4 cooling W outlet temp sensor T5 HTG temp sensor (to PLC) T5A HTG temp control (to burner) T6 exhaust temp sensor T9 ambient temp sensor T10 HTG crystallization sensor T11 LTHE diluted solution inlet temp sensor T12 LTG crystallization sensor T13 control cabinet temp sensor T14 heating W inlet temp sensor* T15 heating W outlet temp sensor* T16 hot w inlet temp sensor** T17 hot w outlet temp sensor** B1 chilled W flow switch B1A chilled W flow switch B2 cooling W flow switch B3 chilled W flow switch GY pressure control YK1 HTG solution level probe YK2 refrigerant level probe YK3 non-condensable gas sensor YK4 auto air vent probe V1 chilled/heating W flowmeter V2 cooling W flowmeter V3 gas flowmeter V4 hot W flowmeter S conductivity sensor P differential pressure sensor (optional) SG1 burner gas leakage sensor SG2 machine room gas leakage sensor
Control Devices:
F17 LQFJ F17 F17 LQFJ F17
Sensors:
T1 T2 T2A T3 T4 T5 T6 T7 T9 T10 T11 T12 T13 T14 T15 B1 B1A B2 B3 GY YK1 YK2 YK3 YK4 V1 V2 V5 V6 S P chilled W inlet temp sensor chilled W outlet temp sensor chilled W calibration temp sensor cooling W inlet temp sensor cooling W outlet temp sensor HTG temp sensor heat source outlet temp sensor heat source inlet temp sensor ambient temp. sensor HTG crystallization sensor LTHE diluted solution inlet temp. sensor LTG crystallization sensor control cabinet temp sensor heating W inlet temp sensor* heating W outlet temp sensor* chilled W flow switch chilled W flow switch cooling W flow switch chilled W flow switch pressure control HTG solution level probe refrigerant level probe non-condensable gas sensor auto vent probe A/C W flow meter cooling W flow meter condensate flow meter (optional) heat source W flow meter (optional) conductivity sensor differential pressure sensor (optional)
F17 LQFJ
F17 F17
F17 LQFJ
INV1 solution pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling W pump inverter touch screen TS PLC programmable logic controller
Controlled objects:
FE YE YF YC YE FE YF YC
A/C W hot W
FE YE YF YC YE
FE YF
RP SP VP LQFJ F22 F24 F25 F26 BF2 BF3 BF4 YB KF BM
auto dosing device
V2 F
W softner
cooling W pump
A/C W pump
P
hot w pump
**
YC INV5 INV6
city water
city water
YA
YB YC
YA
YB YC
A/C W pump
YD
cooling w pump
YD
W softener
F8
F8
F8
F8
F8 F8 F F V4 YD V1
refrigerant pump solution pump air vent pump cooling tower fan auto purge valve refrigerant motor valve hot water thermostatic valve** heating water thermostatic valve* fuel gas main solenoid valve fuel gas work solenoid valve fuel gas ignition solenoid valve drain motor valve control cabinet fan burner
Controlled Objects:
YC
A/C W
F8 V2 F
F8 YD
F8 YD
F8 F V1
refrigerant pump solution pump air vent pump cooling tower fan auto purge valve refrigerant motor valve heating W thermostatic valve* F38 heat source motor valve (exhaust motor valve is optional) YB drain motor valve KF control cabinet fan RP SP VP LQFJ F22 F24 F26
Auto purge/vent system
to F15 F14 F16
SG2
Notes: 1. chiller scope 2. Parts marked with ** are not applicable to cooling/heating type, and those marked with * & ** are not applicable to cooling only type. 3. Line type: actuator output sensor input communication discharge valve water makeup valve manual water makeup valve CG1 HTG compound gauge CG2 Main shell compound gauge RD rupture disc YD YE YF
auto dosing device

T15
YC
YC
Pumpset control cabinet
INV5 Pumpset control cabinet INV6
heating w heater**
T17
T16
hot w heater
F29
B2
YA2
T4
F15 F3
condenser LTG
F30 RD
YA1
GY
**
F29
YA2
B2 T4 LTG condenser
F15 F3 F26 CG2
heating W heater* HTG

YK1
RD GY F19
T7
CG1
Others:
chilled/heating W switch valve A/C W outlet check valve* steam angle valve concentrated solution angle valve F5 diluted solution angle valve F6 HTG concentration regulating valve F7 LTG concentration regulating valve F8 water system shutoff valve F9 refrigerant sampling valve F10 LTHE sampling valve F11 HTHE sampling valve F12 diluted solution sampling valve F13 main purge valve F14 direct purge valve F15 HTG purge valve F16 sampling purge valve F17 balance valve F18 main shell pressure detecting valve F19 HTG pressure detecting valve F20 vacuum vent valve & mannual valve F21 nitrogen charging valve F27 chilled W drain valve F28 cooling W drain valve F29 heating W drain valve F35 steam trap F36 condensate by-pass valve F37 anti-freeze drain valve YA2 heating W pressure release valve FE auto W make-up valve YA auto air vent YC manual drain valve YD discharge valve YE W make-up valve YF manual W make-up valve CG1 HTG compound gauge CG2 main shell compound gauge G4 filter (N/A for exhaust chiller) RD rupture disc F1 F2 F3 F4
F26 CG2 F18

HTG
YK1
F25
F19
T6
CG1
Others:
F1 F2 chilled /heating W. switch valve chilled/heating W outlet single valve* steam angle valve concentrated solution angle valve diluted solution angle valve HTG concentration regulating valve LTG concentration regulating valve water system shutoff valve refrigerant sampling valve LTHE sampling valve HTHE sampling valve diluted solution sampling valve main purge valve direct purge valve HTG purge valve sampling purge valve balance valve main shell pressure detecting valve HTG pressure detecting valve vacuum vent valve & mannual valve nitrogen charging valve chilled water drain valve cooling water drain valve heating water drain valve* hot water drain valve** hot water pressure release valve** heating water pressure release valve* auto water make up valve fuel gas ball valve fuel oil filter discharge valve, fuel oil filter vent valve lower limit pressure switch upper limit pressure switch fuel gas pressure regulator gas filter oil filter auto air vent manual drain valve
T15
G4 F38
steam inlet heat source W inlet T6 exhaust inlet
F2
B1 B3 B1A T2 T2A
F2
B1 B3
B1A
T2
T2A
F18 T10
F2
T14
T10 T5A
T5
F3 F4
BC
F2
T14
T5
BM
F5 F6 F7
F V6 heat source W outlet

HTHE
exhaust outlet
F1 F27 F28
T1
absorber
evaporator
YK2
F1 F27 F28
T1 T3
absorber
evaporator
YK2
T3
HTHE
BF4 BF3
SG1
BF2 F24
P1
F8 F9 F10 F11 F12

BF9
G3
F36 F35
F24
F4 F5
YK4
F21
F20
SP
T12
F9 RP
LTHE
INV3
PR F4
T11
P2
F5 G1 V3 F BF1 BF8
F7
F22
INV1
F13 F14 F15 F16 F17 F18 F19 F20 F21 F27 F28 F29 F30 YA1 YA2 FE BF1 BF8 BF9 P1 P2 PR G1 G3 YA YC
YK4
F21
F20 SP F7
F9
INV3
RP
LTHE
condensate heat exchanger T6

T12
F10
F6 F11 F12
T9
to F15 F22 F14 F16
T11 INV1
F37 F6
V5 condensate outlet
F10
PLC chiller control cabinet
PLC chiller control cabinet

YK3
F13 VP
TS
T13
T9 for outdoor installation
F11 F12
T9 for outdoor installation T9
YK3
KF
fuel gas fuel oil
F13 VP
TS
T13
KF
machine room draft fan (supplied with enclosure)
internet
BAS CCS
building automation system (optional) Multi-unit control interface(optional)
BAS
building automation system (optional) multi-unit control interface (optional)
draft fan
Internet
CCS
Notes: 1. chiller scope. 2. The components marked with for steam chiller, and marked with for exhaust chiller, for hot W chiller. 3. The components marked with * are N.A with cooling only models.
4. Line type:
actuator signal output sensor signal input communication
35
36
Packaged Single-stage Steam Chiller

(similar for BDSY: Single-stage steam chiller, BDHY: Single-stage hot W chiller, BDEY: Single-stage exhaust chiller)
Packaged Exhaust & Direct-fired Chiller
Control Devices:
Sensors:
chilled W inlet temp sensor chilled W outlet temp sensor chilled W calibration temp sensor cooling W inlet temp sensor cooling W outlet temp sensor generator temp sensor heat source W outlet temp sensor heat source W inlet temp sensor ambient temp sensor heat exchanger diluted solution inlet temp sensor generator crystallization sensor control cabinet temp sensor chilled W flow switch chilled W flow switch cooling W flow switch chilled W flow switch pressure control generator solution level probe refrigerant level probe non-condensable probe auto purge sensor A/C W flow meter cooling W flow meter condensate flow meter(optional) heat source W flow meter conductivity sensor differential pressure sensor(optional)
Control devices:
FE YE YF YC YE
FE YF YC
INV1 solution pump inverter T1 INV3 refrigerant pump inverter T2 INV5 cooling tower inverter T2A T3 (for 2 fans) INV6 cooling W pump inverter T4 TS T5 PLC touch screen T6 programmable logic T7 controller T9 T11
FE YE YF YC YE
FE YF
Controlled Objects:
RP SP A/C W VP AP LQFJ F22 F24 F38 YB KF refrigerant pump solution pump air vent pump absorption pump cooling tower fan auto purge valve refrigerant motor valve heat source motor valve (exhaust motor valve is optional) drain motor valve control cabinet fan
auto chemical dosing device
F8 V2 F
F8 YD
cooling W pump
F8 F YD
A/C W pump
F8 V1
T12 T13 B1 B1A B2 B3 GY YK1 YK2 YK3 YK4 V1 V2 V5 S P
auto dosing device
F8 V2 F S
F8 YD
cooling w pump
P
F8 YD
F8 V1 F
F8 FV4
A/C W pump
city water
YA
YB YC
YC
city water
YA
YB YC
YC
INV5 Pumpset control cabinet INV6
Others:
concentration regulating valve W system shut-off valve refrigerant sampling valve concentrated solution sampling valve F12 diluted solution sampling valve F13 main purge valve F14 direct purge valve F16 sampling purge valve F17 balance valve F18 pressure detecting valve F20 vacuum vent valve & mannual valve F21 nitrogen charging valve F27 chilled W drain valve F28 cooling W drain valve FE auto W make-up valve YA auto vent valve YC manual drain valve YD discharge valve YE W make-up valve YF manual W make-up valve CG2 compound gauge G4 filter(N/A for exhaust type) F7 F8 F9 F10
T15
F29
YA2
B2 T4
T1 T2 T2A T3 T4 T5 T5A T6 T6A T8 T9 Controlled objects: YC T10 RP refrigerant pump T11 A/C W SP solution pump T12 VP air vent pump T13 hot W LQFJ cooling tower fan T14 F8 F22 auto purge valve T15 F24 refrigerant motor valve T16 YD F25 hot water thermostatic valve** T17 F26 heating water thermostatic valve* B1 hot w pump** BF2 fuel gas main solenoid valve B1A BF3 fuel gas work solenoid valve B2 YC BF4 fuel gas ignition solenoid valve B3 YB drain motor valve GY KF control cabinet fan YK1 BM burner YK2 INV5 Pumpset YK3 INV6 control YK4 cabinet V1 V2 V3 V4 S heating w heater** hot w heater** T17 T16 P YA1 SG1 F15 F30 SG2
RD GY CG1 F3 F26 F25 F19
T6
INV1 solution pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling water pump inverter TS touch screen PLC programmable logic controller BC burner control
Sensors:
chilled W inlet temp sensor chilled W outlet temp sensor chilled W calibration temp sensor cooling W inlet temp sensor cooling W outlet temp sensor HTG temp sensor (to PLC) HTG temp control (to burner) exhaust temp sensor waste heat outlet temp sensor exhaust inlet temp sensor ambient temp sensor HTG crystallization sensor LTHE diluted solution inlet temp sensor LTG crystallization sensor control cabinet temp sensor heating W inlet temp sensor* heating W outlet temp sensor* hot W inlet temp sensor** hot W outlet temp sensor** chilled W flow switch chilled W flow switch cooling W flow switch chilled W flow switch pressure control HTG solution level probe refrigerant level probe non-condensable sensor auto air vent probe chilled/heating W flowmeter cooling W flowmeter gas flowmeter hot W flowmeter conductivity sensor differential pressure sensor (optional) burner gas leakage sensor machine room gas leakage sensor
W softener
W softener
condenser
B1 B3
B1A
LTG
CG2
HTG
exhaust inlet
T8
F2
T2
T2A
YK1
F39 G4
T6B
F2
T14
Others:
exhaust outlet
B2 T4 condenser
GY generator
YK1
T7
G4 F V5
steam inlet heat source W inlet exhaust inlet
F18
T10
T5
T5A
BC BM
T5 B1 B3
B1A
F38
condensate outlet heat source W outlet exhaust outlet
F1 F27 F28
T1 T3
absorber
evaporator
YK2
T2
T2A
CG2
T6
F18
HTHE
BF4
SG1
BF3
F24 F9 RP F4
LTHE
T11
BF2 PR
P1 P2
BF9
G3
YK4
T1
absorber
evaporator
YK2
F21
F20
T12
INV3
F5
BF8 G1
SP to F15 F22 F14 F16
F27 F28
T3
F10
INV1
F7 F6 V3 F BF1 F11 F12

T9 for outdoor T9 installation
F24
YK4
F21
F20 SP
T12
F9
INV3 RP
YK3
F13 VP
TS
chiller control cabinet
LTHE
PLC
T13
KF
F22
INV1
AP
T11
SG2
F14
F16
F7
chiller control cabinet
F10 F12
YK3
F13 VP
TS
T13
T9 for outdoor installation

T9
draft fan (supplied with enclosure)
building automation system (optional) BAS multi-unit control interface (optional) CCS
internet
fuel gas
fuel oil
PLC
KF
BAS
building automation system (optional) multi-unit control interface (optional)
draft fan
Internet
CCS
Notes: 1. chiller scope 3. Line type: 2. Parts marked with ** are not applicable to cooling/ actuator output heating type, and those marked with * & ** are not sensor input applicable to cooling only type. communication
F1 chilled/heating W switch valve F2 chilled/heating W outlet single valve* F3 steam angle valve F4 concentrated solution angle valve F5 diluted solution angle valve F6 HTG concentration regulating valve F7 LTG concentration regulating valve F8 water system shutoff valve F9 refrigerant sampling valve F10 LTHE sampling valve F11 HTHE sampling valve F12 diluted solution sampling valve F13 main purge valve F14 direct purge valve F15 HTG purge valve F16 sampling purge valve F17 balance valve F18 main shell pressure detecting valve F19 HTG pressure detecting valve F20 vacuum vent valve & mannual valve F21 nitrogen charging valve F27 chilled water drain valve F28 cooling water drain valve F29 heating water drain valve* F30 hot water drain valve** YA1 hot water pressure release valve** YA2 heating water pressure release valve* FE auto water make up valve BF1 fuel gas ball valve BF8 fuel oil filter discharge valve, BF9 fuel oil filter vent valve P1 lower limit pressure switch P2 upper limit pressure switch PR fuel gas pressure regulator G1 gas filter G3 oil filter YA auto air vent YC manual vent valve YD discharge valve YE water makeup valve YF manual water makeup valve CG1 HTG compound gauge CG2 Main shell compound gauge RD rupture disc
Notes: 3. Line type: 1. chiller scope. 2. The components marked with for steam chiller, and marked with for exhaust chiller, for hot W chiller.
actuator signal output sensor signal input communication
37
38
Packaged Multi-energy Chiller

(similar for BZHEY: Hot W, exhaust & direct-fired chiller)
Control devices:
Micro Non-electric Chiller

vent vent hot air hot W
ZHF
T8
W2
Sensors:
T1 T2 T2A T3 T4 T5 T5A T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 B1 B1A B2 B3 GY YK1 YK2 YK3 YK4 V1 V2 V3 V4 S P SG1 SG2 chilled W inlet temp sensor chilled W outlet temp sensor chilled W calibration temp sensor cooling W inlet temp sensor cooling W outlet temp sensor HTG temp sensor (to PLC) HTG temp control (to burner) exhaust temp sensor heat source W inlet temp sensor exhaust inlet temp sensor ambient temp sensor HTG crystallization sensor LTHE diluted solution inlet temp sensor LTG crystallization sensor control cabinet temp sensor heating W inlet temp sensor* heating W outlet temp sensor* hot W inlet temp sensor** hot W outlet temp sensor** chilled W flow switch chilled W flow switch cooling W flow switch chilled W flow switch pressure control HTG solution level probe refrigerant level probe non-condensable gas sensor auto air vent probe chilled/heating w flowmeter cooling W flowmeter gas flowmeter hot W flowmeter conductivity sensor differential pressure sensor (optional) burner gas leakage sensor machine room gas leakage sensor
T7 U4
INV1 solution pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling water pump inverter touch screen TS PLC programmable logic controller BC burner control
3 2
V7 RSB
B3
10 1
U1 U6
F5
FE YE YF YC YE YF YC
A/C W hot W
Controlled objects:
RP SP VP LQFJ F22 F24 F25 F26 F38 F39 BF2 BF3 BF4 YB KF BM refrigerant pump solution pump air vent pump cooling tower fan auto purge valve refrigerant motor valve hot water thermostatic valve** heating water thermostatic valve* heat source W motor valve exhaust motor valve(optional) fuel gas main solenoid valve fuel gas work solenoid valve fuel gas ignition solenoid valve drain motor valve control cabinet fan burner
BC
RSJ F F1
W1
T5
hot W
V8
anti-sludge
F8
auto dosing device W softener
F8 S YD
cooling w pump
P
F8 YD
V2 F
F8 F8 V1 F F V4
F8 YD
hot w pump**
fuel inlet
FD
F4
6 A/C W
ZHF
T11
9
YCG
A/C W pump
YC
T9 T2
V6 F
biocide
FB
city water
YB YA YC
YC INV5 INV6
Pumpset control cabinet
4
KZG
U2
5
FA YCG
hot w heater**
heat source W outlet
net cable power cable
heating w heater** T17
T16
YA1 T6A F38 G4 heat source W inlet
F29
YA2
B2 T4
F15
LTG
T15
chilled/heating W switch valve chilled/heating W outlet single T6B YK1 valve* F2 F3 steam angle valve exhaust outlet F4 concentrated solution angle valve F5 diluted solution angle valve T14 T5 F6 HTG concentration regulating valve T5A BC F7 LTG concentration regulating valve F8 water system shutoff valve YK2 BM T1 F1 evaporator absorber F9 refrigerant sampling valve F10 LTHE sampling valve F27 F11 HTHE sampling valve BF3 T3 BF4 HTHE F12 diluted solution sampling valve SG1 F28 F13 main purge valve F24 F9 BF2 F14 direct purge valve P1 F15 HTG purge valve P2 INV3 F16 sampling purge valve BF9 PR YK4 F21 F20 F17 balance valve RP SP F5 T12 F4 F18 main shell pressure detecting valve G3 LTHE T11 F19 HTG pressure detecting valve BF8 F22 G1 F20 vacuum vent valve & mannual valve F7 F21 nitrogen charging valve F10 to F15 F27 chilled water drain valve INV1 F6 V3 F F28 cooling water drain valve F14 F16 F29 heating water drain valve* F11 BF1 F30 hot water drain valve** F12 chiller control cabinet YA1 hot water pressure release valve** YK3 F13 T13 YA2 heating water pressure release TS T9 for outdoor PLC T9 valve* installation KF VP FE auto water make up valve BF1 fuel gas ball valve BF8 fuel oil filter discharge valve BF9 fuel oil filter vent valve building automation system (optional) BAS fuel gas fuel oil SG2 draft fan P1 lower limit pressure switch internet CCS multi-unit control interface (optional) P2 upper limit pressure switch (supplied with enclosure) PR fuel gas pressure regulator G1 gas filter G3 oil filter G4 waste heat filter Notes: 1. chiller scope 3. Line type: YA auto air vent 2. Parts marked with ** are not applicable YC manual vent valve actuator output YD discharge valve to cooling/heating type, and those YE water makeup valve sensor input marked with * & ** are not applicable YF manual water makeup valve to cooling only type. communication CG1 HTG compound gauge CG2 Main shell compound gauge RD rupture disc
F2
B1 B3
B1A
condenser
F3 F26
T10
F30 GY RD CG1 F25 F19

T6
F3
Others:
exhaust inlet F1
T6
YR RP F2
T3
8
U3
T2
T2A
CG2 F18
FE
U5
YD
HTG
F2
T1
B1 B2
FC
A/C W water make-up timing drain

KTSB SP
LQB
LQFJ
Note: 1 HTG 2 LTG 3 condenser 4 evaporator 5 absorber 6 HTHE 7 LTHE 8 cooling tower 9 auto purge device 10 hot W . heater* SP RP KTSB LQB RSB LQFJ RSJ F1 F2 F3 F4 F5 V6 solution pump refrigerant pump chilled/heating W pump cooling W pump hot W pump cooling tower fan burner cooling/heating switch vent three-way valve vent reflow valve HTG concentration regulating valve vacuum vent valve & mannual valve chilled/heating W flowmeter V7 V8 YR YD FE heating W flow meter gas flowmeter refrigerant valve drain device( timer on) water make-up floating ball valve YCG cooling water quality stabilizer valve(manual) FA non-condensable chamber purge valve(manual) FB direct purge valve(manual) FC solution valve(manual) FD fuel valve(manual) ZHF KZG BC T1 T2 T3 T5 T6 T7 T8 T9 check valve outdoor control cabinet burner control A/C W inlet temp sensor A/C W outlet temp sensor cooling W inlet temp sensor HTG temp sensor (to PLC) ambient temp sensor exhaust temp sensor hot W temperature sensor A/C W calibration temp sensor T11 W1 W2 B1 B2 B3 U1 U2 U3 U4 U5 U6 control cabinet temp sensor HTG temp switch hot W temp switch A/C W flow switch A/C W flow switch hot W flow switch HTG solution level probe refrigerant level probe non-condensable sensor LTG crystallization sensor cooling W level probe vent over level probe
Notes: 1. Parts marked with " * " are for hot water, not applicable to cooling-heating type. Parts marked with " ** " are for heating operation, not applicable to cooling only type.
2. Line type: actuator output sensor input
39
40
Scope of Supply/Work
Category Item BROAD Customer Remarks Includes chilled/heating water pipes, hot water pipes, water make-up and drain pipes, energy source pipes. factory-mounted Water anti-freeze treatment is recommended when the ambient temp is below 0C. User provides energy and air conditioning load. Customers need to pay BROAD for commissioning. BY400 model, a crane must be provided by customer Welding machine and nitrogen to be provided by customers . Customers need to pay BROAD for joint. 3 phase, 4 wires Network cable to the enclosure is to be provided by users Place special grounding terminal with grounding resistance 4 near water system control cabinet Enclosure should be installed after foundation is completed. BROAD can arrange transportation upon request. Transportation factory to port and location port to jobsite Jobsite handling (main shell, pumpset) Joint (for split shipment) Electric engineering Power supply to enclosure Internet connection Grounding Construction & installation Foundation Installation of metal enclosure Pipe connection between chiller and pumpset Pipe connection between chiller and cooling tower External piping installation
Machine Room Construction Tips

Machine room
Machine rooms must be well ventilated with temp. humidity control and drain functions. It contains the service space. Attention should be paid to machine room built by customers:

Humidity: Machine room humidity must be lower than 85%. Higher humidity may impair insulation of electrical components. Chiller service space
Ventilation: poor ventilation leads to high humidity in the machine room, which may erode the unit. So serious attention should be paid to ventilation in the machine room. Please ventilate 2X machine rooms ever y hour and make up the combustion air. The volume of combustion air for a DFA is estimated at 1.3 m 3 for every kW fuel. Drainage: a. Chiller foundation must be on a high level in the machine room. b. All discharge pipes and drain pipes must be visible above the drainage. c. Machine room in basement must be built above a water ditch, which is equipped with an auto levelcontrolled submerged pump.
Foundation

Please refer to dimension drawings for plinth dimensions.
Load capacity: a. The machine room foundation load is recommended as 1.5 times of the operation weight. b. Make sure that the foundation is level without sinking or overload (for rooftop installation). c. The load of a chiller is evenly distributed on the contact surface between the frame base rolling steel and the plinth. Anchor bolts: a. Chiller can be placed on the foundation directly without bolts (if there is a strong earthquake source or special anti-vibration requirement, please specify in a purchase order). b. Anchor bolts must be pre-installed for pumpset foundation per dimension drawings.
Chiller insulation Piping insulation in enclosure pipeline insulation Antifreezing Commissioning Jobsite chiller commissioning Operation & maintenance Operator training on site Regular maintenance
Temperature: Machine room temperature must be controlled within 5 -43C. Lower temperature may crack copper tubes and water box when the chiller is shut off; higher temperature may damage electrical components. Thermometer and over temperature alarm must be installed in machine room.
1000
Paid service contract can be signed after the warranty period.
service space
right
F
rear front
tube service clearance (can be at the front/rear side) 1300
1500
left
1500
Service space:
Mode 20 F G 2300 650 50 3200 800 75 3700 900 100 3700 1100 125 4500 1150 150 4500 1300 200 4500 1700 250 5500 1700 300 5500 1950 400 5500 2100 500 7000 2400 600 7000 2400 800
1500
unit: mm
1000 9000 2600
7000 2600
1. If the machine room is smaller than the above size, please contact BROAD for a solution. 2. F, G is the tube service clearance that can use space of water pumps, doors or windows and can also be shared by 2 chillers. 3. It is recommended that the height of the machine room be 500mm higher than that of chillers.
41
42
Piping System
Gas system
The standard pressure is 16 -50kPa. Lower or higher pressure can be accommodated to special orders. Drain valve should be installed at the lowest part of gas pipes. All connecting pipes must be cleaned and tested for air tightness with 0.6Mpa air when gas piping system is completed. When two or more units are connected in parallel, a buffer pipe (with diameter 3-6 times of the main pipe) must be installed at the main pipe to avoid flameout due to gas low pressure caused by simultaneous startup. Manual drain valve should be equipped at the bottom of the buffer tube. Customers are required to inform BROAD of the fuel type, heating value and pressure so that a burner can be properly selected and the gas pipe diameter can be notified to customers. Then customers can design filter, flow meter, ball valve, diffuser tube and pressure meter. BROAD is responsible for installation of gas train valves within supply scope. External gas piping system is to be installed by customers to 1m distance from the burner. The ball valve of BROAD gas valve train must be closed if customers need to test piping pressure so that gas train valve will not be damaged by high pressure. A gas leakage alarm (acting value must be set 20% lower than danger value lower limit) must be equipped in machine room and be linkage controlled with draft fans. Machine room must be well ventilated all the time.
Control System
When the distance between cooling tower and machine room is 3 0 m, the cooling water pipe diameter can follow the dimension drawing. If its 30-90m, the pipe diameter shall be one size larger. If its >90m , the pipe diameter shall be two size larger. In water system, zero resistance filter with section area 8-15 times larger than pipe section area instead of Y-shape filters shall be used to minimize the water resistance. Soft connector must be installed at inlet/outlet of chilled/cooling water and hot water system. The weight of the external piping system can never be borne by the chiller. The installation site of the cooling tower should be far from heat source and power, especially should be at least 6m far from the chimney, or the chimney should be 2m higher than the top of the cooling towe r. Othe r w i se the ex haust may access the cooling tower and cause corrosion to copper tubes inside the chiller. Piping requirements: all pipes and valves should not go across the space above the chiller to avoid chiller damage caused by pipe installation, maintenance or leakage. Secondar y heat exchange hot water system is recommended for areas with very hard water. Hot W. system for BY20,BY50 must adopt secondary heat exchange.
heating W
heating W ambient temp outlet temp sensor(installed outside sensor under eaves) T15 T9
touch screen( installed gas leakage in place convenient detector(gas for operation) fired type) SG2 TS
enclosure draft fan
alarm
10m
enclosure temp sensor TY0 machine room control cabinet fireprotection linkage
29 BROAD DFA chiller power cable control cabinet multi-units control interface( max. 4 units) 11 dry contact serial communication ProfiBus ModBus Host Link BACnet Lonwork various other communication protocols power 1#chilled/ heating W pump 2#chilled/ heating W pump 1#cooling W pump 2#cooling W pump packaged water distribution system control cabinet 1#hot W pump 2#hot W pump anti-sludging agent pump biocide pump T17 hot W outlet temp sensor hot W . power cable control wire sensor wire communication cable telephone line or network cable n#cooling tower fan cooling W drain valve 1#cooling tower fan customer selfpurchased pumpset, cooling tower internet
Oil system
Steam system
The supply of the steam should be pressure-stable. The upper limit should not be over 110% of the rated pressure. If the pressure may exceed the upper limit, a regulating valve should be equipped in the pipeline. Safety valve should be fixed in the steam inlet pipeline. The protection value is adjusted as 110%-130% of its working pressure. The safety valve should be connected to outdoor to avoid the overpressure of the system. Condensed water should be able to drain smoothly. Condensed water can be stored in an open tank beside the chiller, and then pumped back to the boiler by a condensed water pump or steam trap pressurizer.
Notes: 1. 2. 3. 4. 5. BROAD Packaged chiller control system includes control interfaces for chiller, pumpset, cooling tower, outdoor enclosure, internet remote monitoring, BMS and multiple-unit control,etc. Pumpset and cooling tower control interface and water distribution system control cabinet are supplied with pumpset. Enclosure control cabinet and relevant electrical parts are supplied with enclosure. The customers who order several standard packaged chillers can choose multiple-unit control interface, which can automatically control the number of operational chillers according to load changes. BMS control interface includes "Serial Communication" and "Dry-contact" options. Serial Communication interface can be either HostLink, ModBus, ProfiBus, BACnet or Lonwork protocol. They are all options. If the customer does not order pumpset, standard control interface for pumpset and cooling tower will be provided.
Water system
lightning rod rain cover wind shield
The initial filling of the chilled/heating water must be with soft water. The leakage rate should be less than 10% every year, or else large amount of city water makeup will cause water system fouling. Minor leakage in chilled/heating water system is made up from the expansion water tank. An open expansion water tank instead of a closed expander is recommended for pressure balance. The water expansion volume is calculated as 4% of total water volume in the system. Chiller, pump set and cooling tower should be in one to one correspondence to achieve more energy saving. BROAD packaged chiller (pumpset) has introduced auto dosing system to solve the conventional problems with cooling water system such as corrosion inhibitor and biocide, especially legionnaire. There is a motor drain valve at the bottom of cooling water system (It's with BROAD packaged chiller supply).
inspection door
sweeping door condensate drain
fouling collector discharge pipe inserted in water
An exhaust system illustration

Ventilation system is included in machine room supply if BROAD packaged chiller is ordered.
10m
Oil system includes oil storage tank, oil pump, daily oil tank, oil filter and metering instruments. Oil tank should be equipped with oil check nozzle, air vent (breather valve), oil refill valve, oil level sensor and drain valve. The lowest oil level of daily oil tank must be 0.1m higher than the burner. Oil pipe should be copper pipe or seamless steel pipe and leakage test should be taken at 0.8MPa min. Medium filters are to be installed at inlet and outlet of oil storage tank. The filters should have enough section area, and should be convenient to install/uninstall and drain. Oil tank should be equipped with precision metering device.
Exhaust system
It is recommended independent stack be used for each chiller. If chillers have to share a common stack due to space limitation, the shared stack must be inserted type and the main stack must be bigger and higher to avoid any interference from each other. Exhaust motor valve shall be installed for each exhaust duct to avoid corrosion caused by exhaust entering into chillers that are not in operation. The exhaust volume is dependent on the fuel heat input. It is estimated at 1.55m3 per kW fuel input. 3-5m/s flue gas flow velocity in the stack is recommended. Fouling collector should be installed at flue duct inlet to the chiller to prevent condensate from flowing directly into the chiller. The indoor flue duct must be insulated. For high outdoor steel stack, insulation shall be done to maintain the up force of flue. No insulation is required for low outdoor steel exhaust stack. Try to locate the exhaust outlet as far as possible from the cooling tower, or 2m higher than the cooling tower. Otherwise the flue gas may get into cooling tower and damage the chiller. The rated exhaust temperature is 160C. However, selection of insulation mater ials and design of f i re i so l at i o n a rea s h o u l d be ba sed o n 3 0 0 C temperature for safety concern.
43
44
Exterior Wiring Diagram

Chiller control cabinet packaged pumpset, cooling tower control interface chiller power
Power
L1 L2 L3 N PE
List of Control System Installation

Item Chiller Chiller and pumpset grounding Chiller power Installation position and Material requirement Grounding resistance 4 Grounding wire Source BROAD scope Customer / Customer scope Grounding setup and wiring Cable installation
L1 L2 L3 N PE V1+
CANH
LY01 LY02 LY03 N000 PE VI+

CANH
LK1U LK1V LK1W LK2V LK2U LK2W LQ1U LQ1V LQ1W LQ2U LQ2V LQ2W
MK1
1# A/C W . pump
MK2
2# A/C W . pump
communication control
chilled W 3-level protection control interface for non-BROAD pump set and cooling tower chilled W 3-level protection 1# A/C W pump on/off 2# A/C W pump on/off power on 1# cooling runnW pump ing frequency 2# cooling W pump running on/off power on cooling fan running frequency hot W pump on/ off antisludge pump on/off biocide pump on/off cooling W drain valve on/off
DRAI CANL V1650 651
DRAI CANL V10016 V1+
Control cabinet of chiller 5-core cable and water system (10m standard supply) Anywhere in office (on the wall or desk) humidity 0-85% (no condensate), temperature 0 - 30C Chiller control cabinet 5-core shielded cable (30m standard supply) Network cable
BROAD
MQ1
1# cooling W . pump
Touch screen
BROAD
MQ2
2# cooling W . pump
650 651 600 608 601 609 602 610 620 621 I4+ I4603 611 604 612 622 623 I5+ I5605 613 652 653 659 660 655 656 657
Packaged water LW1U distribution LW1V system LW1W control cabinet
Wiring inside chiller control cabinet Wiring inside chiller control cabinet
Cable installation
MW1
1# hot W . pump
Network monitoring
LW2U LW2V
MW2
2# hot W . pump
LW2W
MT02 N01 MS02 N01 FP02 FP03 N01 LF1U LF1V LF1W LZ01 LZ02 LZ03 N PE
MT
antisludge pump
BMS interface (optional)
Chiller control cabinet
MS
biocide pump
cooling W . drain valve
Ambient temperature sensor Heating W outlet temperature sensor, hot W outlet temperature sensor Pumpset Installation of water distribution system control cabinet and power connection Wiring between chiller and water distribution system control cabinet Wiring between pumpset and water distribution system control cabinet
Ventilation and avoid direct sunlight
MF1
1# cooling tower fan
At heating W/ hot W pipe outlet side 10m away from the chiller
Customer Wiring inside chiller control cabinet Communication Customer Wiring cable (for serial inside chiller communication), control 11-core cable (for cabinet dry contact) 3-core cable BROAD Chiller (standard cable is control 10m) cabinet wiring 3-core cable BROAD Wiring (standard cable is 10m)
Cable installation, wiring at building side Cable installation, wiring at network side Temperature sensor installation wiring* Temperature sensor installation
LFnU LFnV LFnW
MFn
enclosure temp sensor
n# cooling tower fan
Water distribution system Installation bolts control cabinet 5-core cable
Y24+ metal enclosure Y24Y024 interface

safety linkage
L1 L2 L3 N PE
YT0 YT1 YT1
Customer Wiring Cable & inside chiller control cabinet control installation cabinet
gas leakage sensor
SG2
010 011 10A 10B 10B BDH BDL SHLD SD8 SD6 RD2 RD1 640 641 642 644 643 645 646 647 V1+ 226 227
communication cable connect other units( max. 4 units)
010 011
FL FN Y1L Y1N
MF
draft fan machine room lighting
Between chiller and Cable supply as water distribution system per packaged control cabinet chiller
BROAD
Wiring Cable inside chiller installation control cabinet Wiring Cable inside chiller installation control cabinet
ambient temp multi-unit control interface (optional) touch screen communication interface
fire-protection linkage shielded cable
Between water distribution system control cabinet and pumpset
Cable supply as per standard pumpset
BROAD
non-shielded cable touch screen BROAD standard packaged chiller supply scope
BMS control on dry contact (optional) dilution off fault BMS on BMS off communication interface (optional) internet interface
Notes:
BMS control system
RJ45
connection to internet
1. BROAD Packaged pumpset control interface and water distribution system control cabinet will not be supplied if pumpset is not ordered, but a control interface for user self-purchased pumps and cooling tower is available. Enclosure control cabinet and relevant electronic devices are not supplied if enclosure is not ordered. 2. If customers source pumpsets, cooling towers locally, there must be 3-level chilled water protection and a cooling water pump linkage.
45
46
Transportation Tips
Shipping status
BY20 is to be shipped in one piece, while BY30 BY50 in two pieces. BY75-1000 chiller and pumpset are to be shipped separately. BY75-400: pumpset and control cabinet are to be shipped in 3 pieces.BY500-1000: pumpset and control cabinet are to be shipped in 3-5 pieces (A/C water pumpset, cooling water pumpset and control cabinet) All equipment can be containerized as per "Container Arrangement Reference". Chillers BZ75, BE75, BS100(Max. width 2.1m) in single piece. Other units will be in 2-4 pieces shipment. If limited by site space or machine room access, small unit can also be split shipment (or split with steel frame), or steel-joint split shipment (i.e. the main shell and HTG
Lifting & Leveling Tips

are split and soldered by steel plates, which will be cut off before entering the machine room). When the unit reaches the machine room, the split pieces need to be connected by BROAD welders. The customer needs to prepare welding facilities, nitrogen and other necessary help. Solution is charged into the chiller when a unit is shipped in one piece, and packed separately for split shipment or for single-piece shipment with unit shipping weight over 32 tons. BROAD can arrange transportation and insurance on behalf of customers. If the customer chooses to arrange by themselves, please refer to BROAD Chiller Packing & Transportation Regulations for container arrangement and safe transportation. Lifting must be done by qualified lifting companies that are properly insured. The crane must be suppor ted by crossties and firm foundation to prevent it from sinking. Check the crane steel ropes and hooks before lifting to prevent any accident. The lifting intersection angle must be less than 90. It is strictly prohibited to lift the chiller with a single steel rope. When the chiller is lifted 20mm above the carriage or the ground, it should be kept for a little while. Lift the chiller slowly if everything is OK. The landing of the chiller must be with care. Crash landing is strictly forbidden! As the unit is a vacuum device, any impact on the chiller is strictly forbidden! When moving the chiller, only round steels or thick steel tubes can be used as rollers instead of wooden sticks. Only drag the dragging hole on the rolling steel do not place forces on other part of the chiller. Lift the unit first with jacks under the rolling steel before rigging. Both sides of HTG and main shell must be lifted simultaneously. Before the chiller is located, concrete foundation plinths must be molded and leveled. Then locate the chiller without bolts. (If there is a strong vibration source or a special anti-vibration requirement, it should be stated before ordering). The pumpset shall be fixed by anchor bolts. The foundation must be level and solid to make sure no sink or overload (when the unit is installed on the roof).
Container arrangement reference:

Mode 20 50 75 100 125 150 200 250 300 400 500 600 BZ 20GP* 20GP* 40HQ 40HQ* 40HQ+20GP 40OT+20GP 40OT+20OT 40OT2 40OT2 40OT2 +20GP 40OT2 +20GP 40FR +40OT2 +20GP 40FR2 +40OT2 +40GP 40FR2 +40OT2 +40GP +20GP With BY pump BYZ enclosure set /* /* 20GP 20GP2 40GP 40GP 40HQ(BY20)* 40HQ(BY50)* 40OT2 40OT2 40OT2 BE 20GP* 20GP* 40HQ 40HQ* 40HQ+20GP BS(BH) 20GP* 20GP* 40HQ* 40HQ* 40OT 40OT+20GP 40OT2 BZHE 20GP* 20GP* 40HQ+20GP* 40HQ+20GP 40OT2 40OT2 40OT2 BDH(S) 20GP*
40HQ* 40HQ* 40HQ* 40OT* 40OT* 40OT* 40OT*
For multiple chillers of split shipment, please make sure the original matching between HTG and the main shell. Please locate the chiller according to chiller joint drawing and make sure the joint gap is less than 1.5mm. After chiller locating, please adjust leveling and lay thin steel plate where it is uneven to guarantee compact contact between the chiller and base. Take tube sheet as the leveling point and make front/ rear and left/right leveling (check level height of every part by acrylic tube). It should be leveled within 0.8/10 0 0 both lengthwise and sidewise. Leveling must be done within 2 hours after locating the chiller, otherwise the chiller base will be damaged. The chiller must be located levelly and its steel frame bases must match the plinth, the weight of the chiller must be evenly balanced on the plinth. Otherwise, the chiller may be twisted slowly, which will finally result in damage due to leakage. The chiller should be protected by full time personnel during transportation & installation. No access to the chiller or valves for unauthorized persons. Valves of the chiller are forbidden to be screwed. If the machine room is under construction, protective measures are needed to avoid damage or dirt to the chiller. Do not scrape the paint or insulation layer.
40HQ+20GP 40HQ 2
40OT2+20GP 40OT+20GP
40GP+20GP 40OT2+20GP 40OT+20OT 40GP+20GP 40OT2+20GP 40OT2 40GP+20GP 40OT3 40GP2 40GP2 40GP2 +20GP 40GP3 +20GP 40GP3 +20GP
Sketch of leveling and foundation

Leveling sketch Points for leveling(on tube sheet) Foundation sketch rubber sheet(5 10mm) steel plate(5 10mm) filling with concrete after leveling concrete foundation (steel plate can also be used for plinth above the ground)
40OT2+20GP 40OT2
40OT3+20GP 40OT2+40GP 40OT2 40OT3 +20GP / 40OT3 40FR+40OT2 +20GP 40FR2 +40OT2 +40GP+20GP 40FR+40OT2 +40GP2 40OT2 +20GP 40FR+40OT +20GP 40FR2 +40OT +40GP 40FR2 +40OT1 +40GP
40OT2+20GP 40OT+20GP* 40OT2+40GP 40FR+20GP* 40OT2 +40GP 40FR+40OT2 +20GP 40FR2+40OT2 +40GP+20GP 40FR2+40OT2 +40GP2 Rolling steel Dragging hole 40FR+20GP*
800
1000
Lifting sketch
Notes: 1. Models marked with " * " are in one-piece shipment, and the rest in split shipment. 2. For chillers over model 500 (main shell weight exceeds requirement), there might be some changes as per actual condition. 3. In case some countries may have limitation on dimension and weight, loading shall be arranged accordingly. 4. BCT container arrangement: 20GP: BCT16:13 units; or BCT23:10 units; or BCT70:3 units; or BCT115:2 units; 40GP: BCT16:13 units; or BCT23:20 units; 40HQ: BCT70:7 units; or BCT115:4 units.
<90
<90
Lifting sketch
<90
47 Comparison
48
Energy saving comparison

Compared with conventional machine room mode, BROAD packaged pumpset system reduces the rated power demand by 40-60%, and the operating electricity consumption by 60-75% (the electricity for pumpset only amounts to 2-5% of the rated cooling capacity.)
General Comparison
Mode BROAD Non-electric Chillers Other Non-electric Chillers High Chillers are less expensive but customers self-purchased water distribution system costs high. Need separate hot water system. Prevalently oversized equipment selection. Electric Chillers Higher Electricity demand is 8-10 times more than that of non-electric chillers. Need boiler (and boiler room) for heating. High investment on water distribution system. Prevalently oversized equipment selection. Only one function Heat pump has two functions, but its heating capacity is reduced dramatically or even lost when the ambient temperature is low. Not energy-saving. Energy mode not energy-saving. No flow meters. No energy efficiency display(not out of technical reasons,probably not willing to take the responsibility). Tear & wear of moving parts causing energy efficiency decrease. Investment Low Chiller price is high but water distribution system invests low. (design + equipment + installation + commissioning +machine room) Small footprint. Smaller equipment selection
Examples on power consumption comparison
BY50 type (pumpset for 582kW/165Rt chillers) Conventional machine room mode power demand power demand 7.5 kW 11 kW 7.5 kW 26 kW 4.47% 30 kW 11 kW 22 kW 63 kW 10.8% Packaged pumpset operating power consumption 27.5 kW 311 kW 7.5 kW 17 kW (annual) 2.92%
Power consuming parts Cooling water pump Cooling tower fan Chilled/heating W pump Total electricity/cooling capacity Annual operating consumption
Function
Three functions in one unit Provide cooling, heating and hot water simultaneously or dedicatedly, and automatically adjust all temperatures. Energy saving is visible. Ultrasonic flow meters are installed on all pipes (fuel, chilled/heating water, cooling water, hot water) to reflect the energy efficiency directly or indirectly. The touch screen real time displays (and records) cooling capacity and energy efficiency. Dozens of energy saving patents assure initial and long-term energy efficiency, such as auto purge and air vent (without a vacuum pump in the life span), plate heat exchanger,upward spraying, refrigerant anti-overflow, turbulator in fire tubes, etc. Cooling water system is equipped with water softner and biocide & antisludge auto dosing device to eliminate energy waste and cooling capacity decrease caused by fouling. Conduct yearly energy consumption investigation and diagnosis to each user. BROAD chillers are proven that at least 50% more energy saving per our energy investigation to thousands of users. Pursuing zero fault The annual tube freezing rate in evaporator is as low as 0.05%, as it is equipped with 3-level temperature sensors, 3-level flow switches and ultrasonic flow meters. Separate heating reduces number of parts involved in heating by 80%+, and doubles the lifespan of the main shell. Auto purge/ vent prevents metals from corrosion and makes sure no cooling capacity decrease. Water distribution system is factory made so that industrialization of central air conditioning is materialized.All aspects from designing to component quality control, production, testing, site commissioning and maintenance are integrated into a uniform quality control system. All materials and components are outsourced from worlds top manufacturers (quality comes first at any time).
Two functions in one unit
Energy Efficiency
190 MWh
52 MWh (power saving is 73%)
BY300 type (pumpset for 3489kW/992Rt chillers) Packaged pumpset system power demand 44 kW 37 kW 60 kW 141 kW 4.04% operating power consumption 1144 kW 637 kW 3060 kW 100 kW (annual) 2.86%
Power consumption equipment Conventional machine room type power demand Cooling capacity Cooling tower fan Chilled/heating W pump Total Electricity/cooling capacity Annual operating consumption 180 kW 37 kW 110 kW 327 kW 9.4%
Energy consumption is not transparent. No flow meters. No energy efficiency display (not out of technical reasons, probably not willing to take the responsibility). No auto air vent device so energy efficiency drops periodically.
1000 MWh

Reliability
BY1000 type (pumpset for 11630kW/3307Rt chillers) Packaged pumpset system power demand 180 kW 110 kW 180 kW 470 kW 4.04% operating power consumption 30180 kW 22110 kW 90180 kW 250 kW (annual) 2.15%
Power consumption equipment Conventional machine room type power demand Cooling capacity Cooling tower fan Chilled/heating W pump Total Electricity/cooling capacity Annual operating consumption 550 kW 110 kW 440 kW 1100 kW 9.5%
3300 MWh
Notes: 1. Calculation of annual operating power consumption is based upon cooling operation, 5 months per year and 20 hours per day. 2. Operating consumption is the result of using inverters and shifting between two pumps, while the power consumption of conventional pump system equals to the power demand.
Numerous faults Annual tube freezing rate exceeds 5%. Main shell heating brings many faults and short life design. No auto air vent device causes periodical cooling capacity and energy efficiency decrease. Water distribution system is designed individually, purchased separately and installed by nonprofessionals with great quality risks. Since it does not include cooling water auto treatment device, the copper tubes that get scaled must be cleaned by acid, which will easily cause attenuation or even puncture of the copper tubes.
Many faults Number of moving parts is several times more than that of non-electric chillers, and they are easy to be damaged. Water distribution system is designed individually, purchased separately and installed by non-professionals with great quality risks. Since it does not include cooling water auto treatment device, the copper tubes that easily get scaled must be cleaned by acids, which will easily cause attenuation or even puncture of the copper tubes.
Safety
Why electricity saving ?
Saving from design: 1. Many innovations reduce the resistance from filters, valves and piping to almost zero. 2. Specially designed pumps optimize head and flow rate to system design. Saving from operation: 1. BROAD leads the world in inverter control system design and operation. Standard designs incorporate inverter-controlled cooling water pump(s) and cooling tower fan(s) which are automatically adjusted according to load and ambient temperature. 2. Two pumps combined or separate operation by software analyzer. 3. Actual power consumption during operation is 30-60% of the rated design.
Risk free Risky The worlds only non-electric chiller with complete Not completely certified. No comprehensive American and European safety certificates High temperature generator is equipped with 8-level mechanical and electronic anti-explosion devices to ensure explosion free (even in case of sabotage). Cooling water system is with auto biocide device to eliminate legionnaires' disease Customers are worry-free & carefree. A single purchase order to solve all ordering, installation and operation problems Automatic operation of the equipment and system makes full-time operator unnecessary. Provide life-long maintenance & repair, or even operation management service (energy management contract). Life-long quality commitment.
Anti-explosion measures. No biocide dosing
Uncertain
Customers are not carefree. Customers are not carefree. Purchase and installation of water Purchase and installation of distribution system are troublesome. water distribution system are The whole system is a combination troublesome. The whole system is a of products from many manufacturers, making it impossible combination of products from to actualize automation. many manufacturers, Poor after-sale service. making it impossible to actualize automation. Poor after-sale service.
ISO9001
BROAD central air conditioning has obtained all certification of ISO,CE, UL, ETL, ASME, and other international certication
100g
To preserve forest & water sources, pls imitate us to adopt compact layout & thin paper printing
BROAD Town , Changsha , China 410138 , www.broad.com Tel +86-731-84086688 Fax 731-84611357
2011.06 The Second Edition Quantity:10,000 BY152-08 C 2011

Broad X Non-Electric Chiller: Model Selection & Design Manual

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BROAD CENTRAL AIR CONDITIONING (ABSORPTION LiBr+H2O)

BROAD X NON-ELECTRIC CHILLER

Micro Non-electric Chiller

Design & Construction Tips

1 Non-electric Chiller (chiller+pumpset)

chilled water 7/14 hot water 80/60

heating water 65/55 hot water 80/60

cooling water pump

heating water pump

chilled water pump

hot water pump

1. high temperature generator (HTG)

hot water pump

1. high temperature generator (HTG)

The cooling principle

The heating principle

Direct-fired Absorption Chiller (P-DFA) Performance Data

HTG(high temp generator)Enlarged Model Performance Data

21.5 25.8 20 20 127 144 11.6 5.6 19 / / 22

12.8 21.4 32.0 42.7 53.5 64

Packaged Direct-fired Absorption Chiller (P-DFA)

5.9/8.6 6.1/8.8 6.1/9.8 9.6/9.8

Ventilation power demand kW

0.3 0.3 0.3 1.0 1.5

Packaged DFA Performance Curves

Model Selection & Ordering

limited by access of customers machine room

(or limited by container transportation), split shipment can be chosen.

fuel matches different burner.

Machine room location

BYZ150: 2-6 months 4-8 months BYZ500: 8-12 months

Environmental Protection Features

Packaged DFA Supply List

High temp heat exchanger Plate type

BSY: Steam from power generation or industrial waste streams

Steam Chiller Performance Data

28.6 42.9 71.4 30 30 30

48.8 72.3 122 50 50 50 619 4.3 1.9 7.5 / / 8.5

183 50 931 4.6 2.6 9 / / 10

248 372 1.7 0.8 4 / / 4.5 3.2 1.1 5.9 / / 6.6

9967 12455 25.9 34.9 22.7 28.2 / 29 11 75 / 30 13 85

Model Selection & Ordering

Packaged Steam Chiller Performance Data

Cooling tower outside enclosure

t 0.5 0.7 0.8 3.3 3.3 kW 5.5 11 11 / / /

t 2.5 4.5 5.1 /

Packaged Hot W/Exhaust chiller

/ / / / / / / / / / / / / / / 1527 2300 3814 5732 7639 9566

/ / / / / / / / / / / / / / / 1527 2300 3814 5732 7639 9566

4.5 6.2 8 9.5 12 14 16 21 26 / / / / / /

5 6.9 9 11 13 15 18 24 30 35 45 55 66 79 92 7 9.6 12.5 16 20 24 27 36

233 349 582 872

Singlestage hot water chiller BDH hot water 98C

exhaust 100 1163 500C

Singlestage exhaust chiller BDE exhaust 300C

1000 11630 7671

Packaged Multi-energy Chiller

22.5 / 25.5 / 34 / / / / / / / 6.5 8.6 15 19 22 33 / / / / / / / / 13 15 20 24 28 29 30 / / / / / / 13 15 20 24 28 29 30