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SECTION
FUEL SYSTEM C
E
CONTENTS
PRECAUTION ............................................... 2 Removal and Installation .......................................... 6 F
Inspection ................................................................. 9
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System FUEL TANK ...................................................... 10
G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Exploded View .........................................................10
SIONER" ................................................................... 2 Removal and Installation .........................................10
General Precaution ................................................... 2 Inspection ................................................................13
H
PREPARATION ............................................ 4 EVAP CANISTER .............................................. 14
Exploded View .........................................................14
PREPARATION ................................................... 4 Removal and Installation .........................................14 I
Special Service Tool ................................................. 4 Inspection ................................................................15
Commercial Service Tools ........................................ 4
DISASSEMBLY AND ASSEMBLY .............. 16
PERIODIC MAINTENANCE .......................... 5 J
FUEL LEVEL SENSOR UNIT ........................... 16
FUEL SYSTEM .................................................... 5 Exploded View .........................................................16
Inspection .................................................................. 5 Disassembly and Assembly .....................................16 K
Quick Connector ....................................................... 5
SERVICE DATA AND SPECIFICATIONS
REMOVAL AND INSTALLATION ................ 6 (SDS) ............................................................ 18
L
FUEL LEVEL SENSOR UNIT, FUEL FILTER SERVICE DATA AND SPECIFICATIONS
AND FUEL PUMP ASSEMBLY .......................... 6 (SDS) ................................................................. 18
Exploded View .......................................................... 6 Fuel Tank .................................................................18 M
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least 3 minutes before performing any service.
General Precaution INFOID:0000000009405642
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the work area.
• Be sure to work in a well ventilated area and have a CO2 fire extinguisher.
• Do not smoke while working on the fuel system. Keep open flames and sparks away from the work
area.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-122, "Work Procedure".
- Disconnect the battery ground cable.
• Always replace O-rings and clamps with new ones.
• Do not kink or twist tubes when they are being installed.
• Do not tighten hose clamps excessively to avoid damaging hoses.
Tighten high-pressure rubber hose clamp so that clamp end
is 3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
MMA104A
G
PBIC0199E
The actual shape of the Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
KV10119900 Removing and installing fuel tank lock ring
(J-45722)
Lock ring wrench
JPBIA3555ZZ
PIIB1407E
(A) : Engine
(B) : Fuel line D
(C) : Fuel tank
If necessary, repair or replace damaged parts.
E
JPBIA0129ZZ
CAUTION:
• Quick connector (1) can be disconnected when the tabs (F)
G
are depressed completely. Do not twist it more than neces-
sary.
M
JPBIA0130ZZ
JPBIA0135ZZ
ALBIA1129ZZ
1. Lock ring 2. Fuel level sensor unit, fuel filter and fuel pump assembly 3. O-ring
4. Fuel tank
WARNING:
Read “General Precautions” when working on the fuel system. Refer to FL-2, "General Precaution".
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Release the fuel pressure from the fuel lines. Refer to EC-122, "Work Procedure".
2. Disconnect the battery negative terminal. Refer to PG-69, "Removal and Installation (Battery)".
3. Open fuel filler lid.
4. Open fuel filler cap and release the pressure inside fuel tank.
5. Remove the rear seat cushion. Refer to SE-19, "SEAT CUSHION : Removal and Installation".
6. Remove the inspection hole cover.
NOTE:
Inspection hole cover is held down by an adhesive.
7. Disconnect the harness connector (B), fuel feed tube (C) and
EVAP tube (A).
: Front
ALBIA1150ZZ
JPBIA0134ZZ
D
CAUTION:
• Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Do not twist it more than E
necessary.
JPBIA0135ZZ
O
ALBIA1059ZZ
9. Remove fuel level sensor unit, fuel filter and fuel pump assembly.
CAUTION:
• Do not bend float arm during removal.
• Do not allow contaminants to fall inside of the fuel tank.
• Do not cause impacts such by dropping when handling components.
INSTALLATION
Installation is in the reverse order of removal.
• Install the fuel level sensor, fuel filter, and fuel pump assembly with
the fuel feed tube (C) facing the front of the vehicle as shown. Use
a new O-ring.
CAUTION:
Do not reuse O-ring.
: Front
(A) : EVAP tube
(B) : Harness connector
ALBIA1150ZZ
JPBIA0140ZZ
G
JPBIA0130ZZ
Inspection INFOID:0000000009445835
H
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), then check fuel system connections for leaks by applying I
fuel pressure to fuel piping.
2. Start engine and let it idle and check there are no fuel leaks at the fuel system connections.
J
AWBIA1594ZZ
1. Fuel tank 2. Fuel tank mounting band (RH) 3. Fuel tank mounting band (LH)
4. Clamp 5. Fuel filler hose 6. Fuel filler tube
7. Grommet 8. Fuel filler cap 9. Clamp
10. Vent hose 11. EVAP vent line
WARNING:
Read “General Precautions” when working on the fuel system. Refer to FL-2, "General Precaution".
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Check the fuel level with the vehicle on a level surface. If the fuel
gauge indicates more than the level as shown (1/2 full), drain
the fuel from the fuel tank until the fuel gauge indicates a level at
or below as shown (1/2 full).
• In case the fuel pump does not operate, use the following pro-
cedure.
a. Disconnect the fuel filler hose from the fuel filler tube.
b. Insert fuel tubing of less than 20 mm (0.79 in) diameter into the
fuel filler tube through the fuel filler opening to drain fuel from the
fuel filler tube.
• As a guide, if the fuel tank is full the fuel level reaches or is ALBIA1130ZZ
less than the level on the fuel gauge as shown, when approxi-
mately 20-1/2 (5-3/8 US gal, 4-1/2 Imp gal) of fuel is drained from a full fuel tank.
2. Release the fuel pressure from the fuel lines. Refer to EC-122, "Work Procedure".
: Front
D
ALBIA1150ZZ
F
Remove the quick connector as follows:
• Hold the sides of the connector, push in tabs (B) and pull (A)
out the tube. G
• If the connector and the tube are stuck together, push and pull
several times until they start to move. Then disconnect them
by pulling.
H
I
JPBIA0134ZZ
CAUTION: J
• Quick connector (1) can be disconnected when the tabs
(F) are depressed completely. Do not twist it more than
necessary. K
JPBIA0135ZZ
ALBIA1147ZZ
10. Disconnect the rear park brake cable brackets (LH). Refer to PB-6, "Exploded View".
11. Disconnect fuel filler hose (2) at fuel filler tube (1) side.
12. Disconnect vent hose (3) from fuel tank side.
JPBIA3423ZZ
13. Support the center part of fuel tank (1) using a suitable jack (A).
JPBIA3424ZZ
ALBIA0765ZZ
1. EVAP breather valve 2. EVAP canister drain hose 3. EVAP canister hose
4. EVAP hose 5. EVAP canister assembly A. To EVAP control hose
Front
NOTE:
The EVAP canister vent control valve and EVAP canister system pressure sensor can be removed without
removing the EVAP canister.
REMOVAL
1. Remove battery. Refer to PG-69, "Removal and Installation (Battery)".
2. Remove the TCM (if equipped). Refer to TM-235, "Removal and Installation".
3. Remove the battery tray.
4. Remove IPDM E/R bracket, IPDM E/R and position aside. Refer to PCS-30, "Removal and Installation".
5. Remove EVAP canister cover.
6. Disconnect EVAP canister purge hose, EVAP canister hose and Evap hose from the EVAP canister.
1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections,
chafing and deterioration. C
2. Check EVAP canister as follows:
a. Block port . Orally blow air through port .
Check that air flows freely through port . D
b. Block port . Orally blow air through port .
Check that air flows freely through port .
3. Visually inspect the fuel check valve for cracks, damage, loose E
connections chafing and deterioration.
F
JMBIA0443ZZ
JSBIA0080GB
J
5. Inspect fuel tank filler cap vacuum relief valve for clogging, stick-
ing, etc.
K
a. Wipe clean valve housing.
SEF989X
N
b. Check valve opening pressure and vacuum.
SEF943S
ALBIA1152ZZ
1. Fuel filter and pump assembly 2. Float arm assembly 3. Fuel level sensor unit
4. Fuel level sensor unit sensor harness connector
DISASSEMBLY
1. Disconnect fuel level sensor unit harness connector (1).
NOTE:
Hold connector with your fingers, because there is no tab for
releasing stopper. Pull it out straight downward.
ALBIA1153ZZ
ALBIA1154ZZ
D
ASSEMBLY
1. Check for damage of fuel level sensor unit installation position on the side of fuel filter and pump assem-
bly.
E
2. Slide fuel level sensor unit until it aligns to installation groove, then insert it until it stops.
• After inserting, apply force in reverse direction (removal direction) to ensure it cannot be pulled out.
3. Connect fuel level sensor unit harness connector.
F
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), then check fuel system connections for leaks by applying G
fuel pressure to fuel piping.
2. Start engine and let it idle and check there are no fuel leaks at the fuel system connections.
H