ENGINE

FL
A

FL
SECTION
FUEL SYSTEM C

E
CONTENTS
PRECAUTION ............................................... 2 EVAP CANISTER .............................................. 13 F
Component Inspection .............................................13
PRECAUTIONS ................................................... 2 Removal and Installation .........................................13
Precaution for Supplemental Restraint System G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- EVAP CANISTER VENT CONTROL VALVE ... 15
SIONER" ................................................................... 2 Removal and Installation .........................................15
General Precaution ................................................... 2
EVAP CANISTER FILTER ................................ 16 H
PREPARATION ............................................ 4 Removal and Installation .........................................16

PREPARATION ................................................... 4 EVAP CONTROL SYSTEM PRESSURE SEN-

I
Special Service Tool ................................................. 4 SOR ................................................................... 17
Commercial Service Tool .......................................... 4 Removal and Installation .........................................17

BASIC INSPECTION .................................... 5 UNIT DISASSEMBLY AND ASSEMBLY ... 18 J

FUEL SYSTEM .................................................... 5 FUEL LEVEL SENSOR UNIT, FUEL FILTER

Checking Fuel Line ................................................... 5 AND FUEL PUMP ASSEMBLY ........................ 18 K
Disassembly and Assembly .....................................18
UNIT REMOVAL AND INSTALLATION ....... 6
SERVICE DATA AND SPECIFICATIONS
FUEL TANK ......................................................... 6 (SDS) ............................................................ 19 L
Removal and Installation ........................................... 6
SERVICE DATA AND SPECIFICATIONS
FUEL LEVEL SENSOR UNIT, FUEL FILTER
(SDS) ................................................................. 19 M
AND FUEL PUMP ASSEMBLY .........................11 Standard and Limit ..................................................19
Removal and Installation ......................................... 11

Revision: March 2012 FL-1 2012 NV

 PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000006751547

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
General Precaution INFOID:0000000006751548

WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-142, "Work Procedure" (VQ40DE), EC-576,
"Work Procedure" (VK56DE).
- Disconnect the battery negative terminal.
• Always replace O-rings and clamps with new ones.
• Do not kink or twist hoses when they are being installed.

Revision: March 2012 FL-2 2012 NV

 PRECAUTIONS
< PRECAUTION >
• After connecting the fuel tube quick connectors, make sure
the quick connectors are secure. A
Ensure that the connector and resin tube do not contact any
adjacent parts.
• After installing tubes, make sure there is no fuel leakage at
FL
connections in the following steps.
- Apply fuel pressure to fuel lines with turning ignition switch
ON (with engine stopped). Then check for fuel leaks at con-
nections. C
- Start the engine and rev it up and check for fuel leaks at con-
nections.
• Use only a Genuine NISSAN fuel filler cap as a replacement. If D
an incorrect fuel filler cap is used, the MIL may come on.
• For servicing “Evaporative Emission System” parts, refer to
FL-13, "Component Inspection".
• For checking “On Board Refueling Vapor Recovery (ORVR)” E
parts, refer to EC-445, "Inspection" (VQ40DE), EC-881,
"Inspection" (VK56DE).
F

G
PBIC1268E

Revision: March 2012 FL-3 2012 NV

 PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Special Service Tool INFOID:0000000006751549

The actual shapes of the Kent-Moore tools may differ from those of the special tools illustrated here.

Tool number Description

(Kent-Moore No.)
Tool name
— Removing and installing fuel tank lock ring
(J-46536)
Fuel lock ring wrench

LBIA0398E

Commercial Service Tool INFOID:0000000006751550

Tool name Description

Power tool Loosening nuts, screws and bolts

PIIB1407E

Revision: March 2012 FL-4 2012 NV

 FUEL SYSTEM
< BASIC INSPECTION >
BASIC INSPECTION A
FUEL SYSTEM
Checking Fuel Line INFOID:0000000006751551
FL
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration. C
If necessary, repair or replace damaged parts.

SMA803A

Revision: March 2012 FL-5 2012 NV

 FUEL TANK
< UNIT REMOVAL AND INSTALLATION >
UNIT REMOVAL AND INSTALLATION
FUEL TANK
Removal and Installation INFOID:0000000006751552

AWBIA1039GB

1. Fuel line pump protector 2. Lock ring 3. Fuel level sensor, fuel filter, and fuel
pump assembly
4. EVAP vent hose 5. O-ring 6. Fuel tank
7. Fuel tank strap 8. Fuel filler hose 9. Fuel filler pipe
10. Fuel filler hose grommet 11. Fuel filler cap

Revision: March 2012 FL-6 2012 NV

 FUEL TANK
< UNIT REMOVAL AND INSTALLATION >
REMOVAL
WARNING: A
Follow the “General Precautions” before working on the fuel system. Refer to FL-2, "General Precau-
tion".
NOTE: FL
When removing components such as hoses, tubes, lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Remove the fuel filler cap to release the pressure from inside the fuel tank. C
2. Check the fuel level on level gauge. If the fuel gauge indicates
more than the level as shown (half), drain the fuel from the fuel
tank until the fuel gauge indicates the level as shown, or less.
D
NOTE:
Fuel may be spilled through the fuel filler hose opening when
lowering the fuel tank if the level is above "half".
• As a guide, the fuel level reaches the fuel gauge position as E
shown, or less, when approximately 52.9 (14 US gal, 11 5/8
Imp gal) of fuel is drained from a full fuel tank.
• If the fuel pump does not operate, use the following procedure F
to drain the fuel to the specified level. ALBIA0717ZZ
a. Loosen the clamp and disconnect the lower end of the fuel filler
hose from the fuel tank.
G
b. Insert a suitable hose of less than 15 mm (0.59 in) diameter into the fuel tank through the fuel filler open-
ing to drain the fuel.

3. Release the fuel pressure from the fuel lines. Refer to EC-142, "Work Procedure" (VQ40DE), EC-576, H
"Work Procedure" (VK56DE).
4. Disconnect the battery negative terminal.
5. Disconnect the fuel filler vent hose from the fuel filler vent pipe. I
6. Disconnect the EVAP vent hose (A) at the EVAP canister (1).
: Vehicle front
J

L
ALBIA0708ZZ

7. Remove the propeller shaft. Refer to DLN-7, "Removal and Installation" (3S1355), DLN-20, "Removal and M
Installation" (3S1415).
8. Support the fuel tank with a suitable lift jack.
9. Remove the two fuel tank straps. N
10. Lower the fuel tank position in the vehicle enough to gain access to the fuel line pump protector, fuel pipe
and fuel sender electrical connector.
WARNING: O
Be sure not to lower the fuel tank so that stress to the fuel pipe and the fuel pump wiring harness
occurs as this will damage components.
P

Revision: March 2012 FL-7 2012 NV

 FUEL TANK
< UNIT REMOVAL AND INSTALLATION >
11. Remove the 3 nuts (A) and the fuel line pump protector (1).

ALBIA0706ZZ

12. Disconnect the fuel level sensor, fuel filter, and fuel pump
assembly electrical connector (A) and the fuel feed hose (B).

ALBIA0707ZZ

Disconnect the quick connector as follows:

• Hold the sides of the connector, push in tabs and pull out the
tube.
• If the connector and the tube are stuck together, push and pull
several times until they start to move. Then disconnect them
by pulling.

SFE562A

CAUTION:

Revision: March 2012 FL-8 2012 NV

 FUEL TANK
< UNIT REMOVAL AND INSTALLATION >
• The quick connector can be disconnected when the tabs
are completely depressed. Do not twist the quick connec- A
tor more than necessary.
• Do not use any tools to disconnect the quick connector.
• Keep the resin tube away from heat. Be especially careful
FL
when welding near the tube.
• Prevent any acid liquids such as battery electrolyte, from
getting on the resin tube.
• Do not bend or twist the resin tube during connection. C
• Do not remove the remaining retainer on the hard tube (or
the equivalent) except when the resin tube or the retainer
is replaced. D
• When the resin tube or hard tube, or the equivalent, is
replaced, also replace the retainer with a new one (white
colored retainer).
E

G
PBIC1268E

• To keep the quick connector clean and to avoid damage H

and contamination from foreign materials, cover the quick
connector with plastic bags or suitable material as shown.

PBIC0163E
K
13. Lower the fuel tank from the vehicle using a suitable lift jack.

14. If necessary, remove the fuel level sensor unit, fuel filter and fuel pump assembly. Refer to FL-11, L
"Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal. M
• Connect the quick connector as follows:
- Check the connection for any damage or foreign materials.
- Align the connector with the pipe, then insert the connector straight into the pipe until a click is heard. N
- After connecting the quick connector, make sure that the connec-
tion is secure by checking as follows:
- Pull the tube and the connector to make sure they are securely
O
connected.
- Visually inspect the connector to make sure the two retainer tabs
are securely connected.
P

PBIC1653E

INSPECTION AFTER INSTALLATION

Revision: March 2012 FL-9 2012 NV

 FUEL TANK
< UNIT REMOVAL AND INSTALLATION >
1. Turn the ignition switch ON but do not start engine, then check the fuel pipe and hose connections for
leaks while applying fuel pressure to the system.
2. Start the engine, raise idle, and verify there are no fuel leaks at any of the fuel system connections.

Revision: March 2012 FL-10 2012 NV

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< UNIT REMOVAL AND INSTALLATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
A
Removal and Installation INFOID:0000000006751553

FL

ALBIA0715ZZ

N
1. EVAP vent hose 2. O-ring 3. Fuel tank
4. Fuel level sensor, fuel filter, and fuel 5. Lock ring
pump assembly
O
REMOVAL
WARNING:
Follow the “General Precautions” before working on the fuel system. Refer to FL-2, "General Precau- P
tion".
1. Remove the fuel tank from the vehicle. Refer to FL-6, "Removal and Installation".

Revision: March 2012 FL-11 2012 NV

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< UNIT REMOVAL AND INSTALLATION >
2. Disconnect the EVAP vent hose from the fuel level sensor, fuel
filter, and fuel pump assembly.

ALBIA0714ZZ

3. Place a matching location mark (B) on the lock ring and the fuel
tank. This will aid with alignment during installation of the lock
ring.
4. Remove the lock ring (1) using Tool (A) as shown.

Tool number : — (J-46536)

: Vehicle front

ALBIA0802ZZ

5. Remove the fuel level sensor, fuel filter, and fuel pump assembly. Remove and discard the O-ring.
CAUTION:
• Do not bend the float arm during removal.
• Avoid impacts such as dropping when handling the components.
• Discard the O-ring. Do not reuse O-ring.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring.

Revision: March 2012 FL-12 2012 NV

 EVAP CANISTER
< UNIT REMOVAL AND INSTALLATION >
EVAP CANISTER
A
Component Inspection INFOID:0000000006751554

FL

G
ALBIA0704ZZ

A. EVAP vent line port B. EVAP canister purge port C. EVAP canister vent control valve port
H
EVAP CANISTER
Check EVAP canister as follows:
1. Block the EVAP canister purge port (B). I
2. Blow air into the EVAP vent line port (A) and check that it flows
freely out of the EVAP canister vent control valve port (C).
3. Release blocked EVAP canister purge port (B). J
4. Apply vacuum pressure to the EVAP canister purge port (B) and
check that vacuum pressure exists at the EVAP vent line port (A)
and the EVAP canister vent control valve port (C). K
5. Block the EVAP vent line port (A) and the EVAP canister purge
port (B). ALBIA0705ZZ

6. Apply pressure to the EVAP canister vent control valve port (C) L
and check that no leakage exists.
Removal and Installation INFOID:0000000006751555

M
EVAP CANISTER

Revision: March 2012 FL-13 2012 NV

 EVAP CANISTER
< UNIT REMOVAL AND INSTALLATION >

AWBIA1052GB

1. EVAP control system pressure sen- 2. O-ring 3. EVAP canister

sor
4. EVAP canister bracket 5. Hose clamp 6. EVAP canister purge hose
7. EVAP vent line 8. EVAP canister vent control valve 9. O-ring
10. EVAP canister vent control valve
hose

Removal
1. Disconnect the EVAP control system pressure sensor electrical connector and the EVAP canister vent
control valve electrical connector.
2. Disconnect the EVAP canister purge hose, the EVAP vent line, and the EVAP canister vent control valve
hose.
3. Remove the EVAP canister bolt.
4. Remove the EVAP canister from the vehicle.
Installation
Installation is in the reverse order of removal.
CAUTION:
During service requiring removal of O-rings, always replace each O-ring with a new one during instal-
lation.

Revision: March 2012 FL-14 2012 NV

 EVAP CANISTER VENT CONTROL VALVE
< UNIT REMOVAL AND INSTALLATION >
EVAP CANISTER VENT CONTROL VALVE
A
Removal and Installation INFOID:0000000006931314

EVAP CANISTER VENT CONTROL VALVE FL

Removal
1. Disconnect the EVAP canister vent control valve electrical connector.
C
2. Disconnect the EVAP canister vent control valve hose.
3. Release the locking tab (A) and turn EVAP canister vent control
valve counterclockwise. D
4. Remove the EVAP canister vent control valve and O-ring.
CAUTION:
Discard the O-ring. Do not reuse O-ring.
E

ALBIA0703ZZ

Installation G
Installation is in the reverse order of removal.
CAUTION:
Do not reuse O-ring. H

Revision: March 2012 FL-15 2012 NV

 EVAP CANISTER FILTER
< UNIT REMOVAL AND INSTALLATION >
EVAP CANISTER FILTER
Removal and Installation INFOID:0000000006931313

EVAP CANISTER FILTER

AWBIA1040GB

1. EVAP canister vent control valve 2. EVAP vent hose 3. EVAP canister bracket
hose
4. EVAP canister filter Front

Removal
1. From underneath the vehicle, disconnect the EVAP canister vent control valve hose and the EVAP vent
hose from the EVAP canister filter.
2. Remove the EVAP canister filter from the EVAP canister bracket.
Installation
Installation is in the reverse order of removal.

Revision: March 2012 FL-16 2012 NV

 EVAP CONTROL SYSTEM PRESSURE SENSOR
< UNIT REMOVAL AND INSTALLATION >
EVAP CONTROL SYSTEM PRESSURE SENSOR
A
Removal and Installation INFOID:0000000006931323

REMOVAL FL
1. Disconnect the EVAP control system pressure sensor electrical
connector (A).
C

E
ALBIA0711ZZ

2. Release the locking tabs (A) and remove the EVAP control sys- F
tem pressure sensor (1) and O-ring (2).
CAUTION:
Discard the O-ring. Do not reuse O-ring.
G

ALBIA0712ZZ I
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: J
Do not reuse O-ring.

Revision: March 2012 FL-17 2012 NV

 FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
< UNIT DISASSEMBLY AND ASSEMBLY >
UNIT DISASSEMBLY AND ASSEMBLY
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Disassembly and Assembly INFOID:0000000006751561

Fuel Level Sender Unit

AWBIA0680ZZ

1. Harness electrical connector 2. Sending unit module 3. Fuel temperature sensor

4. Float arm assembly

Disassembly
1. Disconnect the harness electrical connector.
2. Remove the tie wrap from the harness.
3. Release the two clips and remove the fuel temperature sensor.
4. Release the clips, remove the sending unit module and float arm
assembly from the fuel module.

ALBIA0670ZZ

Assembly
Assembly is the reverse order of disassembly.

Revision: March 2012 FL-18 2012 NV

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS) A
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit INFOID:0000000006751562
FL

Fuel tank capacity 105.8 (28 US gal, 23 1/4 Imp gal)

C

Revision: March 2012 FL-19 2012 NV