Synchroniser
Synchroniser
Synchroniser
N° MO-0033-ING
SPM21 Rev. 2
Pag. 1 of 21
MULTIFUNCTION MICROPROCESSOR
SYNCHRONIZING RELAY
TYPE
SPM21
OPERATION MANUAL
U↑ U↓ f↓ f↑
PROG/ ∆U ∆f Sx/α
IRF
MICROELETTRICA SCIENTIFICA
MILANO ITALY
MODE SELECT +
SYNCHRONIZING
RELAY TYPE
SPM21
-
PROG.
ENTER/RESET
INDEX
Always make reference to the specific description of the product and to the Manufacturer's instruction.
Carefully observe the following warnings.
must comply with the environmental conditions stated on the product's instruction or by the applicable
IEC standards.
1.2 INSTALLATION,
must be properly made and in compliance with the operational ambient conditions stated by the
Manufacturer.
must be made strictly according to the wiring diagram supplied with the Product, to its electrical
characteristics and in compliance with the applicable standards particularly with reference to human
safety.
carefully check that the value of input quantities and power supply voltage are proper and within the
permissible variation limits.
Carefully check the proper setting of the different functions according to the configuration of the
protected system, the safety regulations and the co-ordination with other equipment.
Carefully check that all safety means are correctly mounted, apply proper seals where required and
periodically check their integrity.
1.9 HANDLING
Notwithstanding the highest practicable protection means used in designing M.S. electronic circuits,
the electronic components and semiconductor devices mounted on the modules can be seriously
damaged by electrostatic voltage discharge which can be experienced when handling the modules.
The damage caused by electrostatic discharge may not be immediately apparent but the design
reliability and the long life of the product will have been reduced. The electronic circuits reduced by
M.S. are completely safe from electrostatic discharge (8 KV IEC 255.22.2) when housed in their case;
withdrawing the modules without proper cautions expose them to the risk of damage.
b. Handle the module by its front-plate, frame, or edges of the printed circuit board.
Avoid touching the electronic components, printed circuit tracks or connectors.
c. Do not pass the module to any person without first ensuring that you are both at
the same electrostatic potential. Shaking hands achieves equipotential.
More information on safe working procedures for all electronic equipment can be found
in BS5783 and IEC 147-OF.
1.10 - MAINTENANCE
Make reference to the instruction manual of the Manufacturer ; maintenance must be carried-
out by specially trained people and in strict conformity with the safety regulations.
Input quantities are supplied to 2 Potential Transformers each measuring a phase-to-phase voltage.
Rated voltage input is adjustable from 100 through 125V - 50 or 60Hz.
Make electric connection in conformity with the diagram reported on relay's enclosure.
Check that input quantities are same as reported on the diagram and on the test certificate.
The auxiliary power is supplied by a built-in interchangeable module fully isolated and self protected.
The relay can be fitted with two different types of power supply module :
Before energising the unit check that supply voltage is within the allowed limits.
1 - DB = OFF
2 - DB = ON
Checking of the phase displacement condition for closing the C/B (angle below the set level and
decreasing) is initiated only if the voltage and frequency closing conditions have been permanently
present for longer than the set time [ts].
After expiry of [ts] the angle starts to be checked. Closing command is anyhow inhibited for the set
time [to] from last opening of the C/B or from removal of the external Blocking Input (see § 2.6)
and during the pulse time (tf,tu) of the controls of speed regulator and voltage regulator.
The angle where C/B closing command is issued (energization of the output relay R1) can be
different according to the programming of the parameter [tCB = 0,05 - 0,50 / Dis.] which represents
the closing time of the C/B for automatic selection of the closing angle.
If tCB = Dis.
Closing command is issued as soon as phase difference α between Generator voltage and Bus
voltage, while decreasing, is below the set value [α]: (see fig.A pag.8)
If a tCB time is set (programming of tCB not = Dis.):
Closing command is issued as soon as the phase difference α, while decreasing comes within
the limits 1,1αS > α > 0,9αS where :
αS = ∆f • 360 • (tCB + tr)
tCB = time value as set
∆f = measured frequency difference fG - fB
tr = output relay operating time (≅ 25ms) - (see fig.B pag.8)
A closing command when issued remains active (if the closing conditions are present) up to
100ms after the C/B close signal is detected (status input SX, shorted). When a closing command
is issued, the next command can not take place before the wait time [to] is expired.
Operates when the voltage of the generator UG is below or above the Bus voltage UB besides the
allowed limit [∆U]:
UG<UB-[∆U]; UG>UB+[∆U]
∆U
UB-∆ - when C/B closed status is
detected.
↑)
OPERATE RELAY R4 (U↑ (Terminals 1-2 shorted)
(see also § 2.8)
When the operation condition is detected (zone U↑ or U↓) the pulse cycle Tu of the appropriate
relay is started.
The cycle is repeated every period [Tu]
The output relay is energized at the beginning of Tu
The relay remains energized (pulse duration) not less than the time [tu<] and not longer than
the time [tu>]
The actual pulse duration tu is proportional to the measured voltage difference according to
the set value of the gain [Gs/V]
R on
tu<
R off tu
tu>
Tu Tu
Operates when the frequency of the generator fG is below that of the Bus fB or above allowed limit
fG> fB+[∆f]. It means that to allow closing of the C/B the speed of the generator has to be higher
than that of the bus thus avoid a motoring condition
When operation condition is detected (zone f↓ or f↑) the pulse cycle Tf of the appropriate relay is
started.
The cycle is repeated at every period [Tf].
The relay is energized at the beginning of Tf
The relay remains energized (pulse duration) not less than the time [tf<] and not longer than
the time [tf>].
The actual pulse duration tf is proportional to the measure frequency difference according to
the set value of the gain [Gs/Hz].
R on
tf<
R off tf
tf>
Tf Tf
When the slip frequency is null or very small and the phase displacement is not in the set limits, it
could result impossible (or it would take a long time) to reach the C/B’s closing condition.
When such a situation is detected a “ increase speed “ pulse is generated even if the frequency is
within the set limits. It makes the generator to accelerate and then quickly reach the closing
displacement angle.
The algorithm operates as follows :
If the closing conditions ∆U<[∆U], ∆f<[∆f] exist but α≠αx (αx closing angle) the device
computes the time tk needed to cover a 60° angle at the maximum allowed slip frequency [∆f]
60 When tK is expired if the slip frequency measured is less then 1/4[∆f],
tK = one “ speed increase “ pulse is issued to the relay R2.
360 [ ∆f]
αCB - αCB
10%
0 0
UB UB
αCB
+10%
α
+9 -90 +9 -90
Fig. UG UG
Fig.
18 B 18
It is possible to make the SPM21 work as a voltage and frequency regulator related to the rated
voltage Un and rated frequency Fn :
Program DB=ON
Open C/B staus digital input (Terminals 1-2)
Disconnect bus voltage’s measuring input (disconnect terminal 29 or 30/41)
Five key buttons allow for local management of all relay's functions.
A 8-digit high brightness alphanumerical display shows the relevant readings (xxxxxxxx)
(see synoptic table fig.1)
FIG.1
MODE SELECT + - ENTER
4. SIGNALIZATIONS
a b c d
U↑ U↓ f↑ f↓
PROG/ ∆U ∆f SX/α
BI
e f g h
b) Red led ↓
U↓ Same as above with reference to decrease voltage control relay R5
c) Red led ↑
f↑ Same as above with reference to decrease speed control relay R3
d) Red led ↓
f↓ Same as above with reference to increase speed control relay R2
5. OUTPUT RELAYS
Five normally deenergized relays are available
R1 : is energized when the conditions for closing of the generator’s Circuit Breaker are present.
It is deenergized 0,1s after closing of C/B (Input 1-2 shorted).
R2 : energized to increase speed
R3 : energized to decrease speed
R4 : energized to increase voltage
R5 : energized to decrease voltage
All relays are anyhow deenergized when in mode “ PROGRAMMING ” and whenever a Internal Relay
Fault is detected.
6. SERIAL COMMUNICATION
The relays fitted with the serial communication option can be connected via a cable bus a fiber optic bus
for interfacing with a Personal Computer (type IBM or compatible).
All the functionalities that can be operated locally (for example reading of input measurement and
changing of relay’s settings) are also possible via the serial communication interface.
Furthermore the serial port allows the user to read event recording and stored data.
The unit has a RS232 / RS485 interface and can be connected either directly to a P.C. via a dedicated
cable or to a RS485 serial bus, allowing having many relays to exchange data with a single master P.C.
using the same physical serial line. A RS485/232 converter is available on request.
The communication protocol is MODBUS RTU (only functions 3, 4 and 16 are implemented).
Each relay is identified by its programmable address code (NodeAd) and can be called from the P.C.
A dedicated communication software (MSCOM) for Windows 95/98/NT4 SP3 (or later) is available.
Please refer to the MSCOM instruction manual for more information Microelettrica Scientifica.
7. DIGITAL INPUTS
Three digital inputs active when the relevant terminals are shorted by cold contacts:
SX (terminals 1 - 2) : detection of the status of C/B (C/B closed when 1-2 shorted).
BX (terminals 1 - 14) : it blocks the operation of the closing relay R1 and when removed starts
the timing (to).
8. TEST
Besides the normal "WATCHDOG" and "POWERFAIL" functions, a comprehensive program of self-test
and self-diagnostic provides:
Diagnostic and functional test, with checking of program routines and memory's content, run every
time the aux. power is switched-on: the display shows the type of relay and its version number.
Dynamic functional test run during normal operation every 15 min. (relay's operation is suspended
for less than ≤4ms). If any internal fault is detected, the display shows a fault message and the Led
"PROG/IRF" illuminates.
Complete test activated by the keyboard or via the communication bus either with or without tripping
of the output relays.
All controls can be operated from relay's front or via serial communication bus.
The keyboard includes five hand operable buttons (MODE) - (SELECT) - (+) - (-) - (ENTER/RESET)
plus one indirect operable key (PROG) (see synoptic table a fig.1):
MODE SELECT +
-
PROG.
ENTER/RESET
Enter the MODE "MEASURE", SELECT the menus "ACT.MEAS" -"LAST EVT"-"EVT. N°", scroll
available information by key "+" or "-" .
10.1 - ACT.MEAS
Display Description
UGxxx%Un Generator voltage measured at input UG (terminals 25-26)
UBxxx%Un Bus voltage measured at input UB (terminals 29-30)
HzGxxxxx Generator frequency measured at input UG
HzBxxxxx Bus frequency measured at input UB
∆Uxxx%UB Voltage difference (UG-UB)
∆fxxxxHz Frequency difference (fG-fB)
αxxxxxx° Phase displacement angle between UG-UB
Display Description
UGxxx%Un As recorded at the moment of the C/B closing.
UBxxx%Un As recorded at the moment of the C/B closing.
HzGxxxxx As recorded at the moment of the C/B closing.
HzBxxxxx As recorded at the moment of the C/B closing.
∆Uxxx%UB As recorded at the moment of the C/B closing.
∆fxxxxHz As recorded at the moment of the C/B closing.
αxxxxxx° As recorded at the moment of the C/B closing.
10.3 - EVT. N°
Display Description
SXxxxxxx Closing of C/B (Terminals 1-2).
Enter the mode "SET DISP", select the menu "SETTINGS", scroll information available in the menu
by keys "+" or "-".
SETTINGS= values of relay's operation parameters as programmed
12. PROGRAMMING
The relay is supplied with the standard default programming used for factory test.
[ Values here below reported in the “ Display “ column ].
All parameters can be modified as needed in the mode PROG and displayed in the mode SET DISP
Programming via the serial port is always enabled but a password is required to access the
programming mode. The default password is the null string; in the standard application program
for communication “MS-COM” it is also provided an emergency password which can be
disclosed on request only.
As soon as programming is enabled, the Led PRG/BI flashes
Operation of the output relays is blocked during programming.
Enter MODE "PROG" and SELECT either "SETTINGS" for programming of parameters ;
enable programming by the indirect operation key PROG.
The key SELECT now scrolls the available parameters. By the key (+) , (-) the displayed values can be
modified; to speed up parameter's variation press the key SELECT while "+" or "-" are pressed.
Press key "ENTER/RESET" to validate the set values.
In 500 Ap
Mode PROG menu SETTINGS. (Production standard settings here under shown).
- Further operation of key SELECT instead of the TEST programs gives the indication of the
version and production date of the firmware.
14. MAINTENANCE
No maintenance is required. Periodically a functional check-out can be made with the test procedures
described under MANUAL TEST chapter. In case of malfunctioning please contact
Microelettrica Scientifica Service or the local Authorised Dealer mentioning the relay's Serial No reported
in the label on relays enclosure.
15. POWER FREQUENCY INSULATION TEST
Every relay individually undergoes a factory insulation test according to IEC255-5 standard at
2 kV, 50 Hz 1min. Insulation test should not be repeated as it unusefully stresses the dielectrics.
When doing the insulation test, the terminals relevant to serial output must always be short circuited to
ground. When relays are mounted in switchboards or relay boards that have to undergo the insulation
tests, the relay modules must be drawn-out of their enclosures and the test must only include the fixed
part of the relay with its terminals and the relevant connections. This is extremely important as
discharges eventually tacking place in other parts or components of the board can severely damage the
relays or cause damages, not immediately evident to the electronic components.
CHARACTERISTICS
Accuracy at reference value of influencing factors 2% In for measure
0,2% On
2% +/- 10ms for times
Rated Voltage Un = 100 – 240V, 50 – 60Hz
Voltage overload 2 Un continuous
Burden on voltage input 0.2 VA at Un
Average power supply consumption 8.5 VA
rating 5 A; Vn = 380 V
A.C. resistive switching = 1100W (380V max)
Output relays make = 30 A (peak) 0,5 sec.
break = 0.3 A, 110 Vcc,
L/R = 40 ms (100.000 op.)
Microelettrica Scientifica S.p.A. - 20089 Rozzano (MI) - Italy - Via Alberelle, 56/68
Tel. (##39) 02 575731 - Fax (##39) 02 57510940
http://www.microelettrica.com e-mail : ute@microelettrica.com
The performances and the characteristics reported in this manual are not binding and can modified at any moment without notice
19.1 - Draw-out
Rotate clockwise the screws and in the horizontal position of the screws-driver mark.
Draw-out the PCB by pulling on the handle
19.2 - Plug-in
Rotate clockwise the screws and in the horizontal position of the screws-driver mark.
Slide-in the card on the rails provided inside the enclosure.
Plug-in the card completely and by pressing the handle to the closed position.
Rotate anticlockwise the screws and with the mark in the vertical position (locked).
View of Rear
Terminal Connection
(SETTINGS)
(SETTINGS) 1 (SPM21)
(ACT MEAS) (LASTEVT) (EVT.N°) PRG (SelPrg) TESTRUN?
2 (Ver:x.xx)
(EntPrS)
+/- 3 (Dtxxxxxx)
21. KEYBOARD OPERATIONAL DIAGRAM
ENT
SEL ENT
0 Fn xx Hz (UpDwnS)
1 Un xxxV +/- TEST RUN
+/- +/- +/-
2 U<xxx%Un
0 UGxxx%Un 0 UGxxx%Un 0 SX xxxxx 3 U>xxx%Un 0 Fn xx Hz 1 msgFAULT
1 UBxxx%Un 1 UBxxx%Un 4 Tuxxxxs 1 Un xxxV 2 UGxxx%Un
2 HzGxxxxx 2 HzGxxxxx 5 tu<xxxxs 2 U<xxx%Un
3 HzBxxxxx 3 HzBxxxxx 6 tu>xxxxs 3 U>xxx%Un
SPM21
to xxxs
Pag.
19
20 NodAd
2
20 of 21
Doc. N° MO-0033-ING