Coal Gasification Plant, JSPL, Angul, Orissa

Project No. - 0789

DAILY PROGRESS REPORT
Report No. : TP/OSBL/692 Reported on- 16.01.2014

Progress Date: 15.01.2014 Weather Sunny

Cumulative Cumulative
Daily Achieved Monthly Monthly Weekly Weekly
Sl. Total Available Achieved Achieved
ITEM DESCRIPTION Unit Planned Today Targets Achieved Planned Achieved REMARKS
No. Scope Front till Prev. Till Date
Qty (QTY) (Jan'14) Qty (Jan'14) Qty Qty
Day (QTY) (QTY)

1 CONCRETE (R.C.C) - OSBL CUM 33827 33827 33827 0 0 33827 0 0 Completed

2 STRUCTURAL WORKS - OSBL 0 0

2.1 Fabrication MT 616 616 616 0 0 616 0 0 Completed

2.2 Erection MT 616 616 616 0 0 616 0 0 Completed

3 EQUIPMENT ERECTION

3.1 EQUIPMENT ERECTION (Static & Rotary) Nos. 183 183 183 0 0 183 0 0 Completed

4 PIPING WORKS (OVERALL)

PIPING FABRICATION (OVERALL) Inch - dia 43020 43020 43020 0 0 43020 0 0 Completed

PIPING ERECTION (OVERALL) Inch - m 125950 125950 125950 0 0 125950 0 0 Completed

5.0 Electrical

5.1 Cable Tray Erection RM 6500 6500 6500 0 0 6500 0 0 Completed

5.2 Cable laying RM 201000 201000 201000 0 0 201000 0 0

5.3 Switch Gear/Panel installation Nos. 61 61 61 0 0 61 0 0 Completed

5.4 Transformer Installation Nos. 13 13 13 0 0 13 0 0 Completed

5.5 Earth Pit Nos. 80 80 80 0 0 80 0 0 Completed

5.5 Earth Strip Laying Nos. 6000 6000 6000 0 0 6000 0 0 Completed

6.0 Instrumentation 0 0 0

6.1 Cable Tray Erection RM 1200 1200 1200 0 0 1200 0 0 Completed

6.2 Cable laying RM 9000 9000 9000 0 0 9000 0 0 0

5.3 Instrument Installation Nos. 592 592 560 0 0 560 42 10 12 0

NOTE:- SSF, DM water pump house & CWPH mechanically completed.

FWHS mechanically completed.

Page 1 of 9
 Coal Gasification Plant, JSPL, Angul, Orissa
Project No. - 0789
DAILY PROGRESS REPORT
Report No. : TP/OSBL/692 Reported on- 16.01.2014

Progress Date: 15.01.2014 Weather Sunny

Cumulative Cumulative
Daily Achieved Monthly Monthly Weekly Weekly
Sl. Total Available Achieved Achieved
ITEM DESCRIPTION Unit Planned Today Targets Achieved Planned Achieved REMARKS
No. Scope Front till Prev. Till Date
Qty (QTY) (Jan'14) Qty (Jan'14) Qty Qty
Day (QTY) (QTY)

Page 2 of 9
 Coal Gasification Plant, JSPL, Angul, Orissa
Project No. - 0789
DAILY PROGRESS REPORT- OSBL
Report No. : TP/OSBL/692 Reported on-

Progress Date: 15.01.2014 16.01.2014

Coal Cumulative
Gasificatio Cumulative Achieved
Sl. Available Achieved
ITEM DESCRIPTION n Unit
Plant, Total Scope Achieved till Till Date REMARKS
No. Front Today
JSPL, Prev. Day
Angul, Qty
Orissa
CONCRETE (R.C.C) - OSBL 33827 33827 33827 0 33827
Project
No. - 0789
1 CIVILWORKS - OSBL DAILY
PROGRES
A Concrete (R.C.C) - OSBL CUM
S 33827 33827 33827 0 33827
REPORT-
A.1 Total OSBL CUM
OSBL 33827 33827 33827 0 33827

1.1 Ash Handling System CUM 7256 7256 7256 0 7256 ###

1.1.a Ash Slurry Sump & Pump House CUM 1850 1850 1851 1851 Completed

1.1.b Coveyor Gallery 1A/B & 2B CUM 1220 1220 1221 1221

1.1.c Ash Water Sump CUM 570 570 570 570

1.1.d Cooling Tower CUM 570 570 574 574

1.1.e Hydrobins (4 Nos) CUM 1100 1100 1099 1099

1.1.f Oversize & Fine Ash silos CUM 700 700 696 696

1.1.g Cable Trench & Pump Fdns CUM 120 120 120 120

1.1.h Transformer Fdns CUM 35 35 35 35

1.1.i Trestle Foundations CUM 81 81 81 81

1.1.j Sluice Channel CUM 710 710 710 710

1.1.k MCC Control Room CUM 300 300 300 300

1.2 Cooling Tower OSBL (By Petron) CUM 3805 3805 3804 3804
Circulating Water Pump House
1.3 CUM 2530 2530 2531 2531
(By Simplex)
1.4 Side Stream Filter CUM 300 300 300 300

1.4 Feed Water Heating Station CUM 1466 1466 1466 0 1466

1.4.1 Foundation & Plinth Beam CUM 445 445 445 445 Completed

1.4.2 Slab at EL. 7500 (T.O.C) CUM 100 100 100 100 Completed

Slab at EL. 15000 (T.O.C) & Foundation

1.4.3 for Deaaerator & Feed Water Storage CUM 76 76 76 76 Completed
Tank
RCC at zero Level & fdn for condensate
1.4.4 CUM 600 600 600 600 Completed
storage tank
Pump Foundations (10 NOS) &
1.4.5 CUM 245 245 245 245
Compressor Foundation
1.5 Bio ETP & Cable Trench CUM 17000 17000 17001 17001

1.6 ETP Chemical House CUM 250 250 250 250

1.7 Sulphur Solidification System CUM 370 370 370 370

1.8 Utility SS 3 CUM 850 850 851 851

STRUCTURAL WORKS - OSBL 0

1 Fabrication MT 616 616 616 0 616

2 Erection MT 616 616 616 0 616

II.B) STRUCTURAL WORKS - OSBL 0

A Fabrication MT 616 616 616 0 616

A.1 FEED WATER HEATING STATION MT 220 220 220 0 220

1.1 FWHS MT 220 220 220 0 220 Completed

A.2 CIRCULATING WATER PUMP HOUSE MT 118 118 118 0 118

2.1 Circulating Water Pump House MT 118 118 118 118 Completed

A.3 ASH HANDLING SYSTEM & SS-3 MT 278 278 278 0 278

3.1 ASH HANDLING SYSTEM MT 120 120 120 120

3.2 Utility SS 3 MT 158 158 158 158

B Erection MT 616 616 616 0 616

B.1 FEED WATER HEATING STATION MT 220 220 220 0 220

1.1 FWHS MT 220 220 220 220 Completed

B.2 CIRCULATING WATER PUMP HOUSE MT 118 118 118 0 118

Page 3 of 9
 Coal Gasification Plant, JSPL, Angul, Orissa
Project No. - 0789
DAILY PROGRESS REPORT- OSBL
Report No. : TP/OSBL/692 Reported on-

Progress Date: 15.01.2014 16.01.2014

Cumulative
Cumulative Achieved
Sl. Available Achieved
ITEM DESCRIPTION Unit Total Scope Achieved till Till Date REMARKS
No. Front Today
Prev. Day
Qty
2.1 Circulating Water Pump House MT 118 118 118 118 Completed

A.3 ASH HANDLING SYSTEM MT 278 278 278 0 278

3.1 ASH HANDLING SYSTEM MT 120 120 120 120

3.2 Utility SS MT 158 158 158 158

III) EQUIPMENT ERECTION Nos. 183 183 183 0 183

A.1 Ash Handling System Nos. 14 14 14 0 14

1.1 Equipment Nos. 14 14 14 0 14

1.1.1 Pumps Nos. 12 12 12 12

1.1.2 Dewatering Screen Nos. 2 2 2 2

A.2 CIRCULATING WATER PUMP HOUSE Nos. 36 36 36 0 36

2.1 EQUIPMENTS Nos. 36 36 36 0 36

2.1.1 Pumps Nos. 18 18 18 18

2.1.2 Sluice gates Nos. 6 6 6 6

2.1.2 Side Stream Filtration Plant Nos. 12 12 12 0 12

2.1.2.1 Filters Nos. 9 9 9 9 Completed

2.1.2.2 Pumps Nos. 2 2 2 2

2.1.3 EOT Crane Nos. 1 1 1 1

A.3 FEED WATER HEATING STATION Nos. 25 25 25 0 25

3.1 EQUIPMENTS Nos. 25 25 25 0 25

3.1.1 Pumps Nos. 15 15 15 15

3.1.2 Condensate Storage Tank Nos. 1 1 1 1

Dearator & Boiler Feed Water Storage
3.1.3 Nos. 2 2 2 2
Tank
3.1.4 Dosing Unit Nos. 2 2 2 2

3.1.5 Steam header Nos. 1 1 1 1

3.1.6 PRDU Nos. 4 4 4 4

A.4 Bio ETP Nos. 108 108 108 0 108

4.1 EQUIPMENTS Nos. 108 108 108 0 108

4.1.1 Pumps Nos. 38 38 38 38

4.1.2 Tanks Nos. 7 7 7 7

4.1.3 Blower Nos. 14 14 14 14

4.1.4 Agitator Nos. 20 20 20 20

4.1.5 Sedicell. Nos. 1 1 1 1

4.1.6 Belt filter press. Nos. 2 2 2 2

4.1.7 Clarifier Nos. 1 1 1 1 Completed

4.1.8 Cooling Tower Nos. 1 1 1 1

4.1.9 Heat exchanger. Nos. 1 1 1 1

4.1.10 Oil Skimmer Nos. 4 4 4 4

4.1.11 Submersible mixer. Nos. 11 11 11 11

4.1.12 MGF/ACF Nos. 8 8 8 8 Completed

V) PIPING WORKS (OVERALL)

A ABOVE GROUND PIPING - OSBL

0.1 Fabrication Inch - dia 35120 35120 35120 0 35120

0.3 Erection Inch - m 85950 85950 85950 0 85950

V.1) PIPING WORKS

A ABOVE GROUND PIPING

Page 4 of 9
 Coal Gasification Plant, JSPL, Angul, Orissa
Project No. - 0789
DAILY PROGRESS REPORT- OSBL
Report No. : TP/OSBL/692 Reported on-

Progress Date: 15.01.2014 16.01.2014

Cumulative
Cumulative Achieved
Sl. Available Achieved
ITEM DESCRIPTION Unit Total Scope Achieved till Till Date REMARKS
No. Front Today
Prev. Day
Qty
1 Fabrication Inch - dia 35120 35120 35120 0 35120

2 Erection Inch - m 85950 85950 85950 0 85950

3 Hydrotesting Inch - m 85950 43950 43950 0 36350

A.1 Cooling Water Pump House

1 Fabrication Inch - dia 8350 8350 8350 8350

2 Erection Inch - m 14000 14000 14000 14000

3 Hydrotesting Inch - m 14000 14000 14000 14000

A.2 Feed Water Heating Station

1 Fabrication Inch - dia 9600 9600 9600 9600

2 Erection Inch - m 9400 9400 9400 9400

3 Hydrotesting Inch - m 9400 9400 9400 9400

A.3 Bio ETP

Page 5 of 9
 Coal Gasification Plant, JSPL, Angul, Orissa
Project No. - 0789
DAILY PROGRESS REPORT- OSBL
Report No. : TP/OSBL/692 Reported on-

Progress Date: 15.01.2014 16.01.2014

Cumulative
Cumulative Achieved
Sl. Available Achieved
ITEM DESCRIPTION Unit Total Scope Achieved till Till Date REMARKS
No. Front Today
Prev. Day
Qty
1 Fabrication Inch - dia 13000 13000 13000 13000

2 Erection Inch - m 42000 42000 42000 42000

3 Hydrotesting Inch - m 42000

A.4 Cooling Tower

1 Fabrication Inch - dia 900 900 900 900

2 Erection Inch - m 7600 7600 7600 7600

3 Hydrotesting Inch - m 7600 7600 7600

A.5 DM Water Pump House

1 Fabrication Inch - dia 670 670 670 0 670

2 Erection Inch - m 2900 2900 2900 2900

3 Hydrotesting Inch - m 2900 2900 2900 2900

A.6 Side Screen Filtration Plant

1 Fabrication Inch - dia 1000 1000 1000 1000

2 Erection Inch - m 5050 5050 5050 5050

3 Hydrotesting Inch - m 5050 5050 5050 5050

A.7 Ash Handling

1 Fabrication Inch - dia 1600 1600 1600 1600

2 Erection Inch - m 5000 5000 5000 5000

3 Hydrotesting Inch - m 5000 5000 5000 5000

UNDERGROUND PIPING WORKS -
V.2)
OSBL
1.0 Fabrication - Fabrication Yard Inch - dia 7900 7900 7900 0 7900

2.0 Laying Inch - m 40000 40000 40000 0 40000

3.0 Hydrotesting Inch - m 40000 40000 40000 0 40000

A.1 Cooling Water Pump House

1.0 Fabrication Inch - dia 1500 1500 1500 1500 Completed

2.0 Laying Inch - m 20000 20000 20000 20000 Completed

3.0 Hydrotesting Inch - m 20000 20000 20000 20000 Completed

A.2 Ash Handling

1.0 Fabrication Inch - dia 6400 6400 6400 6400

2.0 Laying Inch - m 20000 20000 20000 20000

3.0 Hydrotesting Inch - m 20000 20000 20000 0 20000

ELECTRICAL

A Substation
1.1 TRANSFORMERS
1.1.1 Transformers Nos. 13 13 13 13
1.2 SWITCHGEAR
1.3.1 Switchgears Nos. 61 61 61 61
1.3 MISCELLANEOUS
1.3.1 Earth Pits Nos. 80 80 80 80
1.3.2 Earthing Strip Laying RM 6000 6000 6000 6,000
1.3.3 Cable Tray Erection RM 6500 6500 6500 6,500
1.3.4 Cable Laying RM 201000 201000 201000 201,000
Overall Electrical Cable laying RM 201000 201000 201000 0 201000
INSTRUMENTATION
DM Water & Cooling Tower
A1 INSTRUMENTS 592 592 560 0 560
1.1 Total Instruments Installation Nos. 592 592 560 560

Page 6 of 9
 Coal Gasification Plant, JSPL, Angul, Orissa
Project No. - 0789
DAILY PROGRESS REPORT- OSBL
Report No. : TP/OSBL/692 Reported on-

Progress Date: 15.01.2014 16.01.2014

Cumulative
Cumulative Achieved
Sl. Available Achieved
ITEM DESCRIPTION Unit Total Scope Achieved till Till Date REMARKS
No. Front Today
Prev. Day
Qty
A.2 MISCELLANEOUS
2.1 Cable Tray Erection RM 1200 1200 1200 1,200
2.2 Cable Laying RM 9000 9000 9000 9,000
TOTAL INSTRUMENTATION CABLE
RM 9000 9000 9000 0 9000
LAYING

Note:-

Page 7 of 9
 PROJECT : Coal Gasification Plant, JSPL, Angul,Orissa
Project No : 789
DPR NO :
Coal Gasification Plant, JSPL, Angul, Orissa Report Date:
Progress Date:
MANPOWER STATUS - OSBL
CONTRACTOR'S MANPOWER
MECHANICAL CIVIL & STRUCTURE
Sr. No. Designation Shift
M/s Siva M/s Simplex M/s Petron M/s
M/s Allied Ion M/s. Melco
Sakti Resin India M Tech Lube Das Cons. Voltas Gactel (Ash (Ash Simplex(ETP/ M/s L&T M/s Petron M/s Sunil Essar
Energy Exchange India P Ltd.
Construction Handling) Handling) FWHS, 92)

Day 1 1
1 Manager
Night

Day 1 1 2 1
2 Engineer
Night

Day 1 2 1 2
3 Supervisor
Night

Day
4 Mason
Night

Day
5 Carpenter
Night

Day
6 Bar bender
Night

Day
7 Surveyor
Night

Day
8 Chipper
Night

Day 1 1 2 1 1
9 Fitter
Night
Day
10 Fabricator
Night

Day 1
11 Welder (Strl)
Night

Welder Day 1 1
12
(Piping) Night

Welder Day
13
(Tank) Night

Day 1 1
14 Grinder
Night

Day 1
15 Gas Cutter
Night

Day 6 6 2 6
16 Rigger
Night

Day
17 Khalasi
Night

Day 5 2 2
18 Helper
Night

Day
19 Operator
Night

Day
20 Blaster
Night

Day
21 Painter
Night

Day
22 Others
Night

Day
23 Tack Welder
Night

Total 0 0 0 2 18 0 0 12 5 17 0 0 0 0 0 0 0

Total 54 0

Cummulative 54
TP/OSBL/692
16.01.2014
15.01.2014