Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Radial Piston Motor (Multi Stroke) RE 15 206/06.06 1/16

Replaces: 02.98

Type MCR 5

Technical Data Sheet

Series 3X
Displacement 380cc to 820cc
Differential pressure up to 450 bar
Torque output up to 4900 Nm
Speed up to 570 rpm

Contents Features
Functional Description 2 – Compact robust construction
Ordering Code 4 – High volumetric and mechanical efficiencies
Symbols 5 – High pressure rating
Technical Data 6 – High reliability
Permitted Loading on Output Shaft 9 – Low maintenance
Unit Dimensions 10 – Smooth running at very low speeds
– Low noise
– Reversible
– Sealed tapered roller bearings
– High radial forces permitted on output shaft
– Freewheeling possible
– Available with optional holding brake (multi-disc)
or dynamic (drum) brake
– Available with:
Bi-directional two speed
Integrated flushing valve
Speed sensor
/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Functional Description
B A
6 8 4 5
AB

L 3

1 2 D D 7 E

Hydraulic motors type MCR are radial piston motors with a Two Speed Operation (2W)
rotating shaft.
In mobile applications where vehicles are required to travel
some distance, transmission motors are required to run at high
Construction speed for longer durations. This means engines and pumps are
Two part housing (1, 2), rotary group (3, 4), cam (5), output also running at high speeds. To preserve vehicle economy and
shaft (6) and flow distributor (7). engine / pump life, an integrated valve allows MCR motors to
be switched, reducing motor displacement and thus the engine
and pump speed. Motor maximum speed remains unchanged.
Transmission
In this "reduced-displacement" mode, the pistons are con-
The cylinder block (4) is connected to the shaft (6) by means
nected to the A/B ports during only half of their strokes.
of splines. The pistons (3) are arranged radially in the cylinder
During their remaining strokes, the feed and return sides are
block (4) and make contact with to the cam (5) via rollers (8).
"short-circuited" and connected to the 2-speed valve control
port X.
Torque Generation
Bosch Rexroth has developed a special spool valve to allow
The number of power and exhaust strokes corresponds to the smooth switching to reduced displacement whilst on the move.
number of lobes on the cam x number of pistons (8). This is known as “soft-shift mode” and is fitted as standard
to 2W motors. The spool valve requires either an additional
sequence valve or electro-proportional control to operate in
soft shift mode.

Working Return Flushing Valve

stroke stroke
In mobile applications, to assist with circuit cooling and thereby
prolong motor life, there may be a requirement to introduce
Feed Return flushing.
The flushing relief valve has a standard setting of 14 bar (other
options available on request) and is used to safeguard the
Flow Paths minimum boost pressure. A fixed flow of fluid is taken via an
orifice from the low pressure side of the circuit and fed into the
The cylinder chambers (E) are connected to ports A and B via
motor housing. This flow is then passed back to tank via the
the axial bores and the annular passages (D).
case drain. Fluid thus removed from the closed circuit must be
made up by means of the boost pump.
Bearings
Different orifice sizes may be used to select varying flows of
Tapered roller bearings capable of transmitting high axial and flushing fluid. The following table gives flushing rate values
radial forces are fitted as standard, except on Hydrobase based on a boost / charge pressure of 25 bar.
motors.

Freewheeling
In certain applications there may be a requirement to freewheel
the motor. If ports A and B are connected to zero pressure and
2 bar is simultaneously applied to the housing by way of port
L, the pistons will be forced into the cylinder block. The rollers
will no longer be in contact with the cam profile and it will be
possible for the shaft to be freely rotated.
RE 15 206/06.06 MCR 5 Bosch Rexroth AG /16

Functional Description
Flushing Flow Rates Dynamic Brake
(for pcharge – pcase = 25 bar)
In addition to hydrostatic braking there may be a requirement
Ordering Code Flow (±1 l/min) for extra dynamic braking. A drum brake is available which is
F1 3 l/min mounted directly onto the drive shaft (6) and front housing (1).
Braking torque is provided by shoes acting on the inside of the
F2 5 l/min drum.
F7 7 l/min
F4 10 l/min Operation of brake
F8 12.5 l/min – hydraulic brake fluid (special order required for mineral oil
F6 13.5 l/min operation).
– mechanical brake cable - (not supplied).
Flushing Schematic Representation

A (B)

6
B (A)

Holding Brake (Multi-Disc Brake)

Mounting Speed Sensor
By way of rear housing (2) and brake shaft (16). The motor can be fitted with an optional dual-channel Hall-Ef-
fect speed sensor that is capable of detecting direction and
Brake application speed.
Often in mobile applications there is a safety requirement to
ensure the motor cannot turn when the machine is not in use. The sensor (14) produces pulses when the teeth of a target
The parking brake provides holding torque by means of discs disc (15), mounted to the cylinder block (4), pass in front of
(11) that are compressed by a disc spring (10). The brake is the sensor. The sensor has two phase-displaced channels to
released when oil pressure is applied to brake port “Z” and the enable detection of direction and is available for both regulated
pressure in the annular area (9) compresses the disc spring and unregulated voltage supplies.
allowing the brake discs to turn independently.
Note: This brake is provided solely for static use - not to be
used dynamically. 4
Manual release of holding brake
R75
The brake may also be released manually by loosening screws
(13).
45°
9 15 14
2

12

16

10

11
13
/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Ordering Code
MCR 5 Z –3X /12 *

Frame size Special Ordering

Size 5 5
Flushing
without flushing
Housing type (no code)
Front case flanged A with flushing
F1 to F8
Front case flanged, SAE 4 hole D (see table on page 3)

Rear case flanged, compact C

Speed sensor
Rear case flanged F
P1 Speed Sensor (without regulator)
Hydrobase (half motor) H
P2 Speed Sensor (with regulator)

Nominal size, displacement V Studs

380 cm3 380 without studs (no code)
470 cm3 470 S 7) with wheel studs and nuts
LD 1)
520 cm3 520 with twice normal number of wheel
SS 6) studs and nuts
565 cm3 565
620 cm3 620
Ports
680 cm3 680 2)
HD /12 UNF thread (SAE J514)
750 cm3 750
820 cm3 820
Single / Two speed operation
1L Single speed, standard direction of rotation

Main shaft bi-directional two speed,

2WL
standard direction of rotation
Splined shaft A60 3)
Parallel keyed shaft Ø 50 mm L50 4)
Seals
With flange Ø 180 mm F180
NBR seals suitable for mineral oil to
Without shaft Z 5) M DIN 51 524 (HL , HLP)
(except dynamic brake see page 16)
V FPM seals to DIN 51524 (Viton)
Through shaft
Without through shaft Z Brake mounting
A0 without brake
Hydraulic release holding brake
Series B2
(spring pressure disc brake) 2200 Nm
Series 30 to 39 3X
Hydraulic release holding brake
(30 to 39, externally interchangeable) B4
(spring pressure disc brake) 4400 Nm
Dynamic travel brake (drum brake)
C4R 6)
for right hand side of vehicle (see Fig. , Page 16)
Dynamic travel brake (drum brake)
C4L 6)
for left hand side of vehicle (see Fig. , Page 16)
1) Low Displacement: standard cylindrical pistons
2) High Displacement: stepped pistons
3) only available with housing type "A"
4) only available with housing type "D" - maximum torque 3000 Nm
5) only available with Hydrobase
6) only available with housing type "C"
7) Studs only fitted to motors with "C" or "F" housing type

5 studs on "C" type, 10 studs on "F" type

RE 15 206/06.06 MCR 5 Bosch Rexroth AG /16

Symbols
Motor without brake Motor with holding brake Motor with travel brake

A A
Z A

B L B L
B L

Two-speed motor schematic

L X B A

15 bar

12 bar

Rotation (view on output shaft)

Standard

Port B Port A

Ordering code ... 1L ... or ... 2WL ...

/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Technical Data (For operation outside of these parameters, please consult Bosch Rexroth)
Description Radial-piston type, low-speed, high-torque motor
Frame size MCR 5...
Type of mounting Flange mounting; face mounting
Pipe connections 1) 2) Threaded per SAE J514
Shaft loading see page 9
Displacement Vg cm3/rev 380 470 520 565 620 680 750 820
Output torque
Specific torque (at Dp = 250 bar) T Nm/bar 5.62 6.96 7.70 8.36 9.18 10.06 11.10 12.14
Maximum torque 3) 4) T Nm 2530 3130 3460 3760 3670 4030 4440 4860
Output speed
Min. speed for smooth running nmin rpm 5 (standard) <1 (by special order)
Max. speed (1L) 5) 6) 7) nmax rpm 475 385 350 320 290 265 240 220
Max. speed (2WL) 5) 6) nmax rpm 570 465 420 385 350 320 290 265
Weight m kg see unit dimensions pages 10-16
Moment of inertia Jm kgm2 see unit dimensions pages 10-16
Hydraulic
Pressure 8)
Nominal pressure 9) pnom bar 250 250 250 250 250 250 250 250
Max. differential pressure 3) Dpmax bar 450 450 450 450 400 400 400 400
Max. pressure at port „A“ or „B“ 3) pmax bar 470 470 470 470 420 420 420 420
Max. case drain pressure pcase max bar 10 10 10 10 10 10 10 10
Hydraulic fluid 10) Mineral oils (HL, HLP) to DIN 51 524
Hydraulic fluid temperature range tmin/max °C –20 to +85 11)
Viscosity range nmin/max mm2/s 10 to 2000
Fluid cleanliness ISO 4406, Class 20/18/15
Brake
Holding brake (disc brake) B2 B4
Min. holding torque Tmin Nm 2200 4400
Release pressure (min/max) prel bar 15/30 15/30
Oil volume to operate brake Vrel cm3 23 46
Dynamic brake (drum brake) see table page 16
1) Ensure motor case is filled with oil prior to start-up.
2) For installation and maintenance details, please see Service Manual.
3) Maximum values should only be applied for a small portion of the duty cycle.

Please consult Rexroth Engineering Department in Glenrothes for motor life calculations based on particular operating cases.
4) For motors with housing type D, maximum torque is 3000 Nm, which restricts maximum pressure accordingly.
5) Based on nominal no-load Dp of 20 bar in full-displacement mode.
6) Warning! During the running in period of the motor (min. 20 hrs) it should not be run unloaded at >100 rpm.
7) Single-speed (1L) motors are available by special order with a 20% increase in the stated maximum speed.
8) When operating motors in series, please consult Rexroth Engineering Department in Glenrothes.
9) Nominal values are guide values for continuous operation.
10) For use with environmentally acceptable fluids HEES, HEPG, HETG, Viton seals must be specified.

For further information, please see RE 90 221.

11) Extension of the allowable temperature range may be possible, depending on specification.

Please consult Rexroth Engineering Department in Glenrothes for further details.

RE 15 206/06.06 MCR 5 Mobile Hydraulics Bosch Rexroth AG /16

Technical Data (Mean values, measured at ν = 46 mm2/s and t = 45 °C)

– All torques apply to run-in motors T = Torque in Nm
– For switched displacement operating mode multiply the qV = Input flow in l/min
torques by ratio of switched displacement qVL = Mean case leakage in l/min
– For maximum case leakage multiply qVL by 2 p = Minimum charge pressure in pump mode in bar
Note:
Where flushing is used, qVL will increase by the flushing flow.

MCR 05 . 380 MCR 05 . 520

Pressure Diff.
Speed n rpm 0 25 50 100 150 220 0 25 50 100 150 220
Δp in bar
T Nm 393 513 538 544 525 507 538 702 737 744 683 620
100 qV l/min 0.3 9.8 19.3 38.6 57.7 84.4 0.4 13.4 26.4 52.8 79 116
qVL l/min 0.15 0.15 0.15 0.3 0.35 0.4 0.2 0.2 0.2 0.4 0.5 0.8
T Nm 846 1075 1123 1111 1087 1158 1472 1537 1520 1487
200 qV l/min 0.7 10.2 19.7 38.9 58 0.8 13.8 26.8 53.2 79.4
qVL l/min 0.35 0.35 0.35 0.45 0.5 0.4 0.4 0.4 0.6 0.7
T Nm 1268 1613 1685 1667 1735 2207 2305 2281
300 qV l/min 0.9 10.4 19.9 39.2 1.2 14.2 27.2 53.6
qVL l/min 0.45 0.45 0.45 0.6 0.6 0.6 0.6 0.8
T Nm 1691 2150 2247 2314 2942 3074
400 qV l/min 1.5 11 20.5 2 15 28
qVL l/min 0.75 0.75 0.75 1 1 1
T Nm 1903 2419 2528 2604 3310 3459
450 qV l/min 2.2 11.7 21.2 3 16 29
qVL l/min 1.1 1.1 1.1 1.5 1.5 1.5
Min. charge
p bar 1 4 4 6 9 14 1 6 6 7 11 17
pressure

MCR 05 . 470 MCR 05 . 565

Pressure Diff.
Speed n rpm 0 25 50 100 150 220 0 25 50 100 150 220
Δp in bar
T Nm 484 632 662 670 647 625 567 747 783 792 765 738
100 qV l/min 0.4 12.2 23.9 47.8 71.5 105 0.4 14.5 28.7 57.3 85.8 125.9
qVL l/min 0.2 0.2 0.2 0.4 0.5 0.8 0.2 0.2 0.2 0.4 0.5 0.8
T l/min 1042 1324 1384 1369 1339 1224 1566 1638 1620 1584
200 qV l/min 0.8 12.6 24.3 48.2 71.9 0.8 14.9 29.1 57.7 86.2
qVL l/min 0.4 0.4 0.4 0.6 0.7 0.4 0.4 0.4 0.6 0.7
T Nm 1562 1986 2076 2053 1836 2349 2457 2430
300 qV l/min 1.2 13 24.7 48.6 1.2 15.3 29.5 58.1
qVL l/min 0.6 0.6 0.6 0.8 0.6 0.6 0.6 0.8
T Nm 2083 2649 2768 2448 3132 3276
400 qV l/min 2 13.8 25.5 2 16.1 30.3
qVL l/min 1 1 1 1 1 1
T Nm 2344 2980 3114 2754 3524 3686
450 qV l/min 3 14.8 26.5 3 17.1 31.3
qVL l/min 1.5 1.5 1.5 1.5 1.5 1.5
Min. charge
p bar 1 5 5 7 10 16 1 6 6 8 12 18
pressure
/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Technical Data (Mean values, measured at ν = 46 mm2/s and t = 45 °C)

– All torques apply to run-in motors T = Torque in Nm
– For switched displacement operating mode multiply the qV = Input flow in l/min
torques by ratio of switched displacement qVL = Mean case leakage in l/min
– For maximum case leakage multiply qVL by 2 p = Minimum charge pressure in pump mode in bar
Note:
Where flushing is used, qVL will increase by the flushing flow.

MCR 05 . 620 MCR 05 . 750

Pressure Diff.
Speed n rpm 0 25 50 100 150 220 0 25 50 100 150
Δp in bar
T Nm 543 908 908 829 750 641 657 1091 1098 1002 906
100 qV l/min 0.88 16.44 32 63.14 94.28 137.68 0.88 19.39 38.43 77.01 113.26
qVL l/min 0.44 0.47 0.5 0.57 0.64 0.64 0.44 0.47 0.5 0.57 0.64
T Nm 1283 1776 1835 1796 1737 1551 2137 2224 2176
200 qV l/min 2.4 17.94 33.48 64.6 95.82 2.4 20.3 39.59 79.17
qVL l/min 1.2 1.22 1.24 1.3 1.41 1.2 1.22 1.24 1.3
T Nm 2131 2723 2723 2723 2578 3270 3338
300 qV l/min 3.7 19.24 34.94 66.28 3.7 20.99 40.32
qVL l/min 1.85 1.91 1.97 2.14 1.85 1.91 1.97
T Nm 2842 3592 3671 3631 3438 4345 4430
400 qV l/min 4.34 20.2 35.66 66.8 4.34 21.66 41.73
qVL l/min 2.70 2.35 2.33 2.4 2.17 2.35 2.37
Min. charge
p bar 1 2 3 7 12 23 1 3 4 9 15
pressure

MCR 05 . 680 MCR 05 . 820

Pressure Diff.
Speed n rpm 0 25 50 100 150 220 0 25 50 100 150
Δp in bar
T Nm 5.95 989 995 908 821 698 718 1192 1200 1095 990
100 qV l/min 0.88 17.64 34.93 70.01 102.76 139.54 0.88 21.14 41.93 84.01 123.76
qVL l/min 0.44 0.47 0.5 0.57 0.64 0.64 0.44 0.47 0.5 0.57 0.64
T Nm 1407 1938 2017 1973 1862 1697 2337 2432 2380
200 qV l/min 2.4 18.55 36.09 72.17 103.61 2.4 22.05 43.09 86.17
qVL l/min 1.2 1.22 1.24 1.3 1.41 1.2 1.22 1.24 1.3
T Nm 2338 2964 3026 3013 2819 3573 3649
300 qV l/min 3.7 19.24 36.82 71.98 3.7 22.74 43.82
qVL l/min 1.85 1.91 1.97 2.14 1.85 1.91 1.97
T Nm 3116 3939 4017 3758 4750 4844
400 qV l/min 4.34 19.91 38.18 4.34 23.35 45.18
qVL l/min 2.17 2.35 2.33 2.17 2.35 2.37
Min. charge
p bar 1 3 4 9 15 25 1 4 6 11 19
pressure
 RE 15 206/06.06 MCR 5 Bosch Rexroth AG /16

Permitted Loading on Output Shaft (Speed n = 50 rpm, pressure differential

Δp = 250 bar, 2000 hrs L10 life at 50°C)
Shaft end ...F180... (10 studs M14) Shaft end ...A60...
Housing type ...F... Housing type ...A...
Max. axial load Fax max Max. axial load Fax max
(with radial load FR = 0): (with radial load FR = 0):
Fax max = 36500 N + Fax max = 36500 N +
Fax max = 43500 N ­— Fax max = 45000 N ­—
+ – + –
100 100
90 Size 820 90 Size 820
Size 565 Size 565
80 80

Radial load FR in kN
Radial load FR in kN

70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
200 160 120 80 40 0 -40 -80 -120 -160 -200 200 160 120 80 40 0 -40 -80 -120 -160 -200
Offset x mm from shaft flange mounting face Offset x mm from shaft end face

Shaft end ...F180... (10 studs M18) C4 Brake Shaft end ...F180... (5 studs M14)
Housing type ...F...C4 Housing type ...C...
Max. axial load Fax max Max. axial load Fax max
(with radial load FR = 0): (with radial load FR = 0):
Fax max = 36500 N + Fax max = 36500 N +
Fax max = 42000 N — Fax max = 28000 N —
+ – + –
100 100
90
Size 820 90
Size 820
Size 565 Size 565
80 80
Radial load FR in kN

Radial load FR in kN

70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
200 160 120 80 40 0 -40 -80 -120 -160 -200 200 160 120 80 40 0 -40 -80 -120 -160 -200
Offset x mm from shaft flange mounting face Offset x mm from shaft flange mounting face

Shaft end ...L50... Note:

Housing type ...D... These values and graphs are for initial guidance only.

Max. axial load Fax max For actual motor life calculations under typical or specified duty
(with radial load FR = 0): cycles, contact Rexroth Engineering Department in Glenrothes.
Fax max = 31000 N +
Fax max = 32500 N —
+ –
100
90 Size 820
Size 565
80
Radial load FR in kN

70
60
50
40
30
20
10
0
200 160 120 80 40 0 -40 -80 -120 -160 -200
Offset x mm from shaft end face
10/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Unit Dimensions (in mm)

Flanged front housing, splined output shaft, single speed (1)
Ordering code: “MCR5A . . . A60Z-32/A0 . 1L/12 . /. .“
316.5
ø300+3.2 118.5±0.65 187
ø265 171
45 45 10 15
L 2x45°
A B 10
25° °

20°
76

ø200–0.072
ø130±1.25
ø228+2.8

ø223±0.4
ø225
20°
20°

90 ø17.5+0.25
–0.1

Weight 39 kg

Flanged front housing, splined output shaft, two-speed (2W)

Ordering code: “MCR5A . . . A60Z-32/A0 . 2WL/12 . /. .“
357.5
118.5 ±0.65 228
ø300 +3.2 201 ±0.6
ø265 141
45 45 10 15
10°
A L B 2x45°
20°
105

76
ø200–0.072
ø130±1.25
ø228+2.8

ø223±0.4
20°
25

20°

78 ø17.5+0.25
–0.1 202±0.6
Weight 59 kg

Shaft ends Ports

A60 Splined shaft 1) A, B Inlet, Outlet SAE J514 1 1/16-12
L Case drain SAE J514 3/4-16
61+0.5 F Filling port SAE J514 3/4-16
M12x1.75 2)

25 X 2 speed port SAE J514 9/16-18

R5 Polar moment of inertia JM = 0.025 kgm2
1) Shaft A60: ø60+0.5 INVOLUTE SPLINE 56T 24/48DP
ø60+0.52
ø78±0.05

ANSI B92.1a-1976, 30° pressure angle, flat root side fit, tolerance class 5
2) Centring bore in accordance with DIN 332 (thread to DIN 13)

77.5±0.2
82.5±0.65
RE 15 206/06.06 MCR 5 Bosch Rexroth AG 11/16

Unit Dimensions (in mm)

Flanged rear housing, flanged output shaft, compact front housing, single speed (1)
Ordering code: “MCR5C . . . F180Z-32/A0 . 1L/12 . /. .“
229.5
ø298 145.5 66
ø267 50
45 45 7 11.5 17 12 25° A, B
A L B
10°
L

R1.2

22.5
°

ø222.5-0.25
76

11.25°

ø216-0.185
ø95.7±0.1

ø223-0.4
ø180
14
43

R1

ø17.4+0.35
F
1) 35
90
Weight 39 kg

Flanged rear housing, flanged output shaft, compact front housing, two speed (2W)
Ordering code: “MCR5C . . . F180Z-32/A0 . 2WL/12 . /. .“
270.5
ø298 145.5 107
ø267 90
78 56
45 45 7 11.5 17 12
A L B

R1.2
22.5
°
80

ø222.5-0.25
11.25°

ø216-0.185
ø95.7±0.1

ø223-0.4
25

ø180
14

R9
43

R1

ø17.4+0.35
°
60

1) 35

Weight 59 kg

Ports
A, B Inlet, Outlet SAE J514 1 1/16-12
L Case drain SAE J514 3/4-16
F Filling port SAE J514 3/4-16
X 2 speed port SAE J514 9/16-18
Polar moment of inertia JM = 0.025 kgm2
1) 5x Wheel studs M14x1.5 with shouldered hex nut for wheel fixing, clamping length 5 to 20 mm; ordering code S (wheel studs &

nuts equally spaced on a P.C.D. of 140)

12/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Unit Dimensions (in mm)

4 hole SAE flanged front housing, single speed (1):
Ordering code “MCR5D . . . L50Z-32/A0 . 1L/12 . /. .“

304
96 197
45 45 181
L 7 18
A B 25°
10
°
76

ø152.4+0.05

ø223-0.4
ø189

ø225
ø225
200
162

R19 ø22
90
Weight 39 kg

4 hole SAE flanged front housing, two speed (2W):

Ordering code “MCR5D . . . L50Z-32/A0 . 2WL/12 . /. .“

304
96 304
ø225 201±0.6
45 45 141±0.6
7 18 10°
A L B
105

76
ø152.4+0.05

ø225-0.25

ø223-0.4
ø189
200
162
25

R19 ø22
90 202±0.6

Weight 59 kg

Shaft ends Ports

L50 Parallel keyed shaft, A, B Inlet, Outlet SAE J514 1 1/16-12
DIN 6885, AS14x9x70 L Case drain SAE J514 3/4-16
F Filling port SAE J514 3/4-16
ø50.02+0.016

96
M12x1.75 1)

X 2 speed port SAE J514 9/16-18

25
5 Polar moment of inertia JM = 0.025 kgm2
1) Centring bore in accordance with DIN 332 (thread to DIN 13)
53.5

77,5
82
RE 15 206/06.06 MCR 5 Bosch Rexroth AG 13/16

Unit Dimensions (in mm)

Flanged rear housing, flanged output shaft, single speed (1)
Ordering code: “MCR5F . . . F180Z-32/A0 . 1L/12 . /. .“
264
ø298 180 66
ø267 50
45 45 7 11.5 17 12
25° A, B
A L B
10°
L

R1.2

22.5
°
76

ø222.5-0.4
11.25°

ø216-0.185
ø92.7±0.1

ø223-0.4
ø180
14
43

R1

ø17.4+0.35
F
1) 35
90
Weight 39 kg

Flanged rear housing, flanged output shaft, two speed (2W)

Ordering code: “MCR5F . . . F180Z-32/A0 . 2WL/12 . /. .“
305
ø298 106
ø267 180 90
78 56
45 45 7 11.5 17 12
A L B

R1.2
22.5

X
° 1
80

ø216-0.185
ø222.5-0.4
ø92.7±0.1
1.25°

ø223-0.4
25

ø180
R9
14
43

0
R1

ø17.4+0.35
°
60

1) 35

Weight 59 kg

Ports
A, B Inlet, Outlet SAE J514 1 1/16-12
L Case drain SAE J514 3/4-16
F Filling port SAE J514 3/4-16
X 2 speed port SAE J514 9/16-18
Polar moment of inertia JM = 0.025 kgm2
1) 10xWheel studs M14x1.5 with shouldered hex nut for wheel fixing, clamping length 5 to 20 mm; ordering code S (wheel studs
& nuts equally spaced on a P.C.D. of 140)
14/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Unit Dimensions (in mm)

Hydrobase for mounting on customer´s shaft, single speed (1)
Ordering code: “MCR5H . . . ZZ-32/A0 . 1L/12 . /. .“
Bearing face
T 129
0.02 Z
0.05 119
ø225 4+0.5
-0.2 7.5 103 25° A, B
45 45 25+0.5 4+0.4
-0.2 53 10°
A L B L

for O-ring 214x2.62

Z
76

ø166.2
ø220

ø62.3
ø223
1)

ø82
° Spline DIN 5480
M12x1.75
ø0.4 Z
15° 60
N50x2x24x9H
90
14.5
Weight 23 kg

Hydrobase for mounting on customer´s shaft, two speed (2W)

Ordering code: “MCR5H . . . ZZ-32/A0 . 2WL/12 . /. .“
Bearing face
T 197
0.02 Z
0.05 160
ø225 4+0.5
-0.2 7.5 144
45 45 25+0.5
A B 4+0.4
-0.2 99 10°
L

Z
for O-ring 214x2.62
76

F 76
ø166.2

ø62.3
ø223
ø220

1)
ø82
25

Spline DIN 5480

M12x1.75

°
ø0.4 Z

15° 60
N50x2x24x9H
90 14.5 160
Weight 43 kg

Ports
A, B Inlet, Outlet SAE J514 1 1/16-12
L Case drain SAE J514 3/4-16
F Filling port SAE J514 3/4-16
X 2 speed port SAE J514 9/16-18
Polar moment of inertia JM = 0.025 kgm2
1) 10x M12x1.75 Bolts on a P.C.D of 196, 2 bolts used to retain cam and cannot be used for mounting motor, see bolt sectional
view.
RE 15 206/06.06 MCR 5 Bosch Rexroth AG 15/16

Unit Dimensions (in mm)

Holding Brake (multi-disc brake): Ordering code “B2“

Housing Single speed Two speed

L1 type (1) (2W)

67 L1 L1
22 Z A 372.5 404.5
9/16-18 SAE C 285.5 316.5
D 360 392
E 360 392

88-0.5
Housing type A, D F 320 351
H 185 217

ø174
Polar moment of inertia JM = 1562 kgmm2
Housing type C, F Weight 8 kg

Holding Brake (multi-disc brake): Ordering code “B4“

Housing Single speed Two speed

L2 type (1) (2W)
80.6 L2 L2
26.5 Z A 386.1 418.1
9/16-18 SAE
C 299.1 330.1
D 373.6 405.6
E 373.6 405.6
106-0.5

Housing type A, D F 333.6 364.6

H 198.6 230.6
ø215-0.5

Polar moment of inertia JM = 2229 kgmm2

Housing type C, F Weight 16 kg
16/16 Bosch Rexroth AG MCR 5 RE 15 206/06.06

Unit Dimensions (in mm)

Travel Brake (drum brake):
Ordering code “C4 R/L“
192
32.5 95 30°
13
14
M10x1

30°
ø272
ø140

89
86

65
° M8
30
83

25
19
±3

6 10 13
12
11

6 Studs M18 x 1.5 with spherical wheel nuts Brake torque after run-in
10 Travel brake (drum brake) ordering code C4L/R for Braking Torque Cable Tension Braking Torque Port Pressure
use with brake fluid DOT 3+5 or SAE Jl 703.
3000 Nm 1270 Nm 3000 Nm 73 bar
If brake is to be used with mineral oil a special order is
4000 Nm 1661 Nm 4000 Nm 93 bar
to be made.
Polar moment of interia Jm = 53546 kgmm2
Please state if seals for mineral oil are required when
placing order. Weight 19 kg

11 Brake cable (Bowden cable). The brake illustrated is

for right side of vehicle. The left side brake is a mirror
MCR Dynamic Drum Brake Run-In Procedure
image of this (see fig. below). – Brake the machine hard, in forward and reverse directions,
until the brake drum temperature reaches 200° C.
12 Brake cable length.
– Allow the brake to cool.
13 Angular position of brake cable. – To remove residue, brake gently 2 times each in the forward
14 Brake port pmax = 97 bar. and reverse directions.

15 Brake cylinder operating volume V = 9 cm3.

Ordering Code C4R
Ordering Code C4L

Right side of vehicle

Left side of vehicle

Travel Direction

Bosch Rexroth Ltd. © This document, as well as the data, specifications and other informations set
Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent
Viewfield Industrial Estate it may not be reproduced or given to third parties.
Glenrothes, Fife, UK The data specified above only serve to describe the product. No statements con-
KY6 2RD cerning a certain condition or suitability for a certain application can be derived
Phone +44 (0) 15 92 63 17 77 from our information. The given information does not release the user from the
obligation of own judgement and verification. It must be remembered that our
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products are subject to a natural process of wear and aging.
www.boschrexroth.co.uk
Subject to change.