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Always committed to Quality,Technology & Innovation

DIGITAL READOUTS
2V/3V MULTIFUNCTION

Operation Manual
(Version V1.0)
Dear Users:
Thank you for purchasing multifunction series digital readouts.
Digital readouts are used in a wide variety of application. These include
machine tools, infeed axes, measuring and inspection equipment, EDM,
dividing apparatuses, setting tools, and measuring stations for
production control. In order to meet the requirements of these
applications, many encoders can be connected to the digital readouts.
Read all the instructions in the manual carefully before used and
strictly follow them. Keep the manual for future references.

Safety attention:
z To prevent electric shock or fire, moisture or directly sprayed
cooling liquid must be avoid. In case of any smoke or peculiar
smell from the digital readout, please unplug the power plug
immediately, otherwise, fire or electric shock may be caused. In
such a case, do not try to repair it, please contact the Company or
distributors.
z Digital readout is a precise measuring device used with an optical
Linear Scale. When it is in use, if the connection between the
Linear Scale and the digital readout is broken or damaged
externally, incorrect measuring values may be resulted. Therefore,
the user should be careful.
z Do not try to repair or modify the digital readout, otherwise, failure,
fault or injury may occur. In case of any abnormal condition,
please contact the Company or distributor.
z If the optical Linear Scale used with the digital readout is damaged,
do not use a Linear Scale of other brand. Because the performan ce,
specification and connection of the products of different and can
not be connected without the instruction of specialized technical
personnel, otherwise, trouble will be caused to the digital readout.

1
Contents

1. Illustration of Panel and keyboard ……………………………………… 4


2. Caption of the keyboard …………………………………………………… 5
3. Parameters settings ………………………………………………………… 7
3.1 Parameters setup routine entrance …………………………… 7
3.2 Parameters Settings Description ………………………………… 7
3.2.1 Setting the Resolution ……………………………………………… 7
3.2.2 Setting Positive Direction for Counter ………………………… 8
3.2.3 Toggle Betwween R/D Display Mode …………………………… 8
3.2.4 Setting Z axis Dial ………………………………………………… 8
3.2.5 Setting the Rotary Radius of the Workpiece …………………… 9
3.2.6 Setting the Angle Display Mode ………………………………… 9
3.2.7 Setting the Baudrate of RS_232 ………………………………… 9
3.2.8 Setting QUIT ………………………………………………………… 9
3.2.9 Setting the type of the DRO. ……………………………………… 10
3.2.10 Signal Interface Type …………………………………………… 10
3.2.11 Restore Factory Settings: ………………………………………… 10
3.2.12 Shrinkage Ratio enable or disable. …………………………… 11
3.2.13 SettingCompensation Type ……………………………………… 11
3.2.14 Setting RI mode …………………………………………………… 11
3.2.15 Setting EDM ……………………………………………………… 12
3.2.16 Setting LinearityCompensation. ………………………………… 12
3.2.17 Setting the Shrinkage Ratio ……………………………………… 12
4、General Operations …………………………………………………………13
4.1 Zeroing……………………………………………………………………13
4.2 Preset Data to Designated Axis ……………………………………13
4.3 Toggle Display Unit between inch and mm ………………………13
4.4 Absolute/Incremental/200 groups SDM …………………………14
4.5 1/2 Function ……………………………………………………………14
4.6 Clear All SDM Datum…………………………………………………15
4.7 Sleeping Mode …………………………………………………………15
4.8 Power Interruption Memory …………………………………………15
4.9 Search the Absolute Reference Point of Scale …………………16

2
Contents

4.10 Non Linear Error Compensation …………………………………19


5、200 Groups SDM coordinate ………………………………………………20
5.1 Zeroing at the Current Point…………………………………………20
5.2 Preset datum of SDM coordinate ……………………………………21
6、Special Function………………………………………………………………23
6.1 Circumference Holes Processing ……………………………………24
6.2 Linear Holes Processing ………………………………………………27
6.3 ARC Processing …………………………………………………………29
6.4 Oblique Processing ……………………………………………………38
6.5 Slope Processng…………………………………………………………42
6.6 Chamber Processing……………………………………………………43
6.8 The Tool Diameter Compensation Function ……………………44
6.7 Digital Filter of the Grinding Machine ……………………………45
6.8 Lathe Function ………………………………………………………46
6.8.1 200 sets TOOL Libs………………………………………………46
6.8.2 Taper Function …………………………………………………47
6.8.3 R/D Function ……………………………………………………48
6.8.4 Y + Z Function ( only applicable to : 3 axes Lathe)………48
6.10 EDM………………………………………………………………………49
7、Calculator………………………………………………………………………55
8、Appendix ………………………………………………………………………56

3
Illustration of Panel and keyboard

THREE AXIS PANEL

X0

X NP AC CTR
Y0
Y 7 8 9 I
NV

SIN
Z 4 5 6 M1
Z0 COS
1 2 3 M2

1 ABS TAN
CALL TOOL 2 REF INC 0 M3

MM
EDM I
NCH
SDM R
ENT

TWO AXIS PANEL

X0

Y0 X NP AC CTR
Z0
Y 7 8 9 I
NV
Z
SIN
4 5 6 M1

COS
1 2 3 M2

1 ABS TAN
CALL TOOL 2 REF INC 0 M3

MM
SIFT I
NCH
SDM R
ENT

4
Caption of the keyboard

Keyboard Description
X Y Z Keys for axis selection

X0 Y0 Z0 Zero select axis

Enter +/- sign

Enter decimal point

0 1 2 3 4
Entry keys for numbers
5 6 7 8 9

Operation key (in Calculation function


key)
CTR Enter or quit calculating state

AC Cancel incorrect operation

I
NV Calculate inverse trigonometric

Square root

ENT Confirm operation

MM Toggles between inch and millimeter


I
NCH
units.
Press when ready to identify a reference
REF
mark.

SDM Function keys for 200 sub datum

R
ARC cutting function

holes displayed equally on a circle

holes displayed equally on a line

5
Caption of the keyboard

SIN
Calculate trigonometric or Slope
M1
Processing function key
COS Calculate trigonometric or rectangular
M2
inner chamber processing function key
TAN Calculate trigonometric or the tool
M3
diameter compensation function key
ABS
INC Toggle between ABS/INC coordinate

Stroll up or down to select

Taper measured function key

CALL Tool library call key

TOOL Opens the tool table.( lathe)

EDM EDM function key

SIFT Filter display function key

1 Half a display value of an axis


2

Non Linear Error Compensation


NP
function keys

6
Parameters settings

3、Parameters settings。
3.1、Parameters setup routine entrance。

Press to enter initial system and self-check after DRO powers

on in 1 second, then Parameters settings display in the


Parameters window.press to select the item you want to chang.
If you want to quit initial setting, press until “QUIT”

appears in message window and press ENT . You can also press to

quit initial setting.


3.2 Parameters Settings Description
3.2.1 Setting the Resolution
Press until “RESOLUTE” appears in message window;
When selecting the LINEAR encode, the resolution will be set as
follow:
There are 11 types of resolution:
0.1u;0.2um;0.5um;1um;2um;2.5um;5um;10um;20um;25um;50u
m;
Press X0 to change the resolution for X axis;Press Y0 to change
the resolution for Y axis;Press Z0 to change the resolution for Z axis;
Set the resolution 5.0um to 1.0um for X axis:
5.0 X0 RESOLUTE X0 1.0 X0 RESOLUTE
X NP AC CTR X NP AC CTR
5.0 Y0 5.0 Y0
Y 7 8 9 INV Y 7 8 9 INV

When selecting the rotary encode, the resolution will be set as


follow:
Input the rotary encode parameter value .
5.0 X0 RESOLUTE Y 1 0 0 0 0 ENT 5.0 X0

X NP AC CTR
1000 Y0 10000 Y0
Y 7 8 9 INV

7
Parameters settings

3.2.2 Setting Positive Direction for Counter


Press until “ DIRECTE” appears in message window.
Direction ‘0’ means the display value will increase when scale
moves form right to left and decrease when scale moves from left to
right. Direction ‘1’ means the display value will increase when scale
moves form left to right and decrease when scale moves from right to
left.
Press X0 to change the Direction for X axis;Press Y0 to change
the Direction for Y axis;Press Z0 to change the Direction for Z axis; as
follow:
0 X0 DIRECTE X0 1 X0 DIRECTE
X NP AC CTR X NP AC CTR
0 Y0 0 Y0
Y 7 8 9 INV Y 7 8 9 INV

3.2.3 Toggle Betwween R/D Display Mode


Press until “R OR D” appears in message window. X
window, Ywindow, Z window displays ‘0’ or ‘1’ separately.
‘0’is mode R, which means the dispay value equals the actual
measurement. ‘1’ is mode D where the display value equals the
double actual measurement. Press X0 to change the R/D for X
Y0
axis;Press to change the R/D for Y axis;Press Z0 to change the
R/D for Z axis; as follow:
0 X0 R OR D X0 1 X0 R OR D
X NP AC CTR X NP AC CTR
0 Y0 0 Y0
Y 7 8 9 INV Y 7 8 9 INV

3.2.4 Setting Z axis Dial


Press until“Z DIAL” appears in message window.
Z axis dial should be set if Z axis is emulated for 2 axis milling and
only install linear scale for X,Y axis. Z axis dial means the distance the
Z axis travels when screw runs a revolution.

8
Parameters settings

Set the Z axis Dial 2.5mm as follow ;


5.000 X0 Z DIAL 2 5 0 0 ENT 2.500 X0

3.2.5 Setting the Rotary Radius of the Workpiece


Press until“RDIUS” appears in message window.
The Rotary rdius type is used perimeter to measure angle.
Input the Rotary Radius parameter value 2000mm as follow:

X0 RDIUS Y 1 0 0 0 ENT
X0

X NP AC CTR
1000.000 Y0 2000.000 Y0
Y 7 8 9 INV

3.2.6 Setting the Angle Display Mode


Press until“ANG DISP” appears in message window.
Press X0 to change the angle display mode for X axis;Press Y0 to
change the angle display mode for Y axis;Press Z0 to change the angle
display mode for Z axis; Example for X axis:
“0.0000” means the angle mode is Circulating DD;
“0000.0000” means the angle mode is Incremental DD;
“0.00.00” means the angle mode is Circulating DMS;
“0000.00.00”means the angle mode is Incremental DMS;

0.0000 X0 ANG DISP X0 0000.00.00 X0 ANG DISP


X NP AC CTR X NP AC CTR
Y0 Y0
Y 7 8 9 INV Y 7 8 9 INV

3.2.7 Setting the Baudrate of RS_232


Press until“BAUDRATE” appears in message window.
Set the Baudrate 115200 as follow ;
9600 X0 BAUDRATE 1 1 5 2 0 0 115200 X0

3.2.8 Setting QUIT: Digital display table parameters quit button.

9
Parameters settings

3.2.9 Setting the type of the DRO.


The type of the DRO will be display on the right window. then press
the key ENT to select the correct type. the following system item will be
set:
“MILL-3” means the DRO type is 3-axis milling machine table;
“MILL-2” means the DRO type is 2-axis milling machine table;
“LATHE-2” means the DRO type is 2-axis lathe table;
“LATHE-3” means the DRO type is 3-axis lathe table;
“GRIND” means the DRO type is Grind table;
“EDM” means the DRO type is EDM table;
X0 MILL-3 ENT X0 MILL-2

3.2.10 Signal Interface Type


Message window displays “ SEL AXIS”which indicates the step
is to Sensor input signal mode. Press X0 to change the signal mode
for X axis;Press Y0 to change the signal mode for Y axis;Press Z0 to
change the signal mode for Z axis;Example for X axis:
Press X0 to scroll through the Rotary encode type, the Linear
encode type, the Rotary rdius type.
X window displays the Signal type.
“LInER” means the Signal type is linear encode type ;
“EnCOdE “ means the Signal type is Rotary encode type;
“RdIUS” means the Signal type is Rotary rdius type ;
Example: currently in the linear encode type, to toggle to the Rotary
encode type;
LINER X0 SEL AXIS X0 ENCODE X0 SEL AXIS
3.2.11 Restore Factory Settings:
Clear all data except DRO type.DRO will load default setup for
parameter.After loading default setup,user must search RI once to
enable resuming ABS dadum function;otherwise to resume the datum
by RI is unable;

10
Parameters settings

Message window displays “ ALL CLR”,press ENT and message


windows display “PASSWORD”indicating the operator to input
password; Press 2000 + ENT in turn to load default value;

X0 ALL CLR ENT


X0 CLR OK

3.2.12 Shrinkage Ratio enable or disable.


Message window displays “ SRK OFF”to disable Shrinkage rate
function. Press ENT to enable Shrinkage rate function in Message
window displays “ SRK ON”:
X0 SRK OFF ENT
X0 SRK NO

3.2.13 SettingCompensation Type


Message window displays“ SEL COMP” which indicates the step
is to compensation type. Press X0 to change the compensation type for X
axis;Press Y0 to change the compensation type for Y axis;Press Z0 to
change the compensation type for Z axis;Example for X axis:
Press X0 to scroll through the not compesation type, the Linear
compesation type, the non-linear compesation type.
“no-CO” means the compesation type is not compesation type;
“LInE-CO” means the compesation type is linear compesation type.
“non-LinE”means the compesation type is non-linear linear
compesation type;
Example for X axis: currently in the not compesation type, to toggle to
the linear compesation type;
NO--CO X0 SEL COMP X0
LINE-CO X0 SEL COMP
X NP AC CTR X NP AC CTR
NO--CO Y0 NO--CO Y0
Y 7 8 9 INV Y 7 8 9 INV

3.2.14 Setting RI mode


Message window displays “ REF_R”or “REF RAB” which
indicates the step is to RI Mode. Press ENT to change the RI mode.

11
Parameters settings

“REF_R” means the RI mode is wave of single R;


“REF_RAB” means the RI mode is wave of A B R with AND gate;
REF _ R
ENT
X0 X0 REF RAB

3.2.15 Setting EDM: EDM function, Set the relay off on time.
3.2.16 Setting Linearity Compensation.
Message window displays “ LIN COMP” which indicates the step
is to Linearity Compensation. Compensate the linear error to make
display value equals to standard value.
The calculation of compensation rectifying coefficient:
(Measurement – Standard value) x 1000.000
Coefficient = ___________________________________________
Standard value
Example for X axis:
Measurement 200.020mm
Standard value 200.000mm
Rectifying coefficient=(200.020-200)* 1000 /200 =-0.01mm/m
Input compensation rectifying coefficient 0.01 as follow:

0.000 X0 LIN COMP X 0 0 1 0 ENT 0.010 X0

X NP AC CTR
0.000 Y0 0.010 Y0
Y 7 8 9 INV

3.2.17 Setting the Shrinkage Ratio


Press until “ SHRINK” appears in message window;

Dimensions of the finished product


Shrinkage radio = _____________________________________
Dimensions of the working piece
Set the shrinkage radio 1.005 as follow;

1.000 X0 SHRINK X 0 0 0 5 ENT 1.005 X0

X NP AC CTR
1.000 Y0 1.000 Y0
Y 7 8 9 INV

12
General Operations

4、General Operations;
4.1 Zeroing
Zero the designated axis in normal display state.Zeroing is used to
set the current point as datum point as follow;

key X0 X axis zero 0.000 X0

key Y0 Y axis zero 0.000 Y0

key Z0 Z axis zero 0.000 Z0

Press AC + X0 or Y0 or Z0 will be return to the original data


before the reset。
4.2 Preset Data to Designated Axis
Preset a value to current position for a designated axis in normal
display state.

25.400 X0 X 1 8 0 0 1 0 ENT 180.010 X0

50.800 Y0 Y 5 8 6 0 1 0 ENT 586.010 Y0

76.200 Z0 Z 8 8 8 6 6 0 ENT 888.660 Z0

4.3 Toggle Display Unit between inch and mm


Length can be displayed either in “mm”(metric) or “inch”
(imperial). Display unit can be toggled between mm and inch.
Example: Display value toggle from mm to inch;

25.400 X0
1.00000 X0
mm MM
I
NCH inch
50.800 Y0
2.00000 Y0

76.200 Z0 3.00000 Z0

Example: Display value toggle from inch to mm;

1.00000 X0
25.400 X0
inch MM
I
NCH mm
2.00000 Y0
50.800 Y0

3.00000 Z0 76.200 Z0

13
General Operations

4.4 Absolute/Incremental/200 groups SDM


Function:The DRO has 3 coordinate display modes: the absolute
mode (ABS); the incremental mode (INC) and 200 goups
Second Data Mamory (SDM) with the range of 00 to 99.Zero
point of work-piece is set at the origin point of ABS
coordinate. The relative distance between datum of ABS
and SDM remains unchanged when ABS datum is changed.
1. Toggle from ABS to INC coordinate;
0.0000 X0 ABS ABS
INC
12.000 X0 INC
X NP AC CTR X NP AC CTR
0.0000 Y0 18.000 Y0
Y 7 8 9 INV Y 7 8 9 INV

2. Toggle from INC to ABS coordinate;


12.000 X0 INC ABS
INC
0.000 X0 ABS
X NP AC CTR X NP AC CTR
18.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV

3. Toggle from SMD to ABS coordinate;


100.000 X0 SDM 1 ABS
INC
0.000 X0 ABS
X NP AC CTR X NP AC CTR
200.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV

4.5 1/2 Function


Function: Set the center of work piece as datum by halving the
displayed value.
Example: Set the center of rectangle as datum as the right figure.
Steps:
1、Touch one side of the workpiece with the TOOL,then zero the X
axis。

25.400 X0
X0 0.000 X0

76.200 Y0 76.200 Y0

14
General Operations

2、Take the TOOL to the opposite side of the workpiece and touch it.
Then press X + 1 in turn to value the X axis display value.
2

800.000 X0
X 1
2
400.000 X0

76.200 Y0 76.200 Y0

3、Move the maching table until “0.000”is display in X axis


window. The position is the work-piece’s center.

4.6 Clear All SDM datum.

In ABS mode, to continuously press ten times will cause to clear

all the datum for 200 sets SDM. Message window displays “SDM
CLR”.

4.7 Sleeping Mode

In not ABS Mode, pressing the key REF can turn off all the display

and the DRO accessing to the Sleeping Mode, then pressing this key
again will cause the DRO back to the working Mode. In the Sleeping
Mode the DRO is still in working state and actually records the TOOL
movement.
Example: In not ABS Mode, to access the sleeping Mode by pressing

the key REF . In Sleeping Mode, pressing the key REF to quit the

sleeping Mode.
4.8 Power Interruption Memory.
The memory is used to store the settings of the DRO and machine
reference values when power is turn off.

15
General Operations

4.9 Search the Absolute Reference Point of Scale


During the daily machining process, it is very common that the
machining cannot be completed within one work shift, and hence the
DRO have to be switched off after work, or power failure happen during
the machining process which is leading to lost of the workpiece datum
(workpiece zero position), the re-establishment of workpiece datum
using edge finder or other method is inevitably induce higher
machining in accuracy because it is not possible to re-establish the
workpiece datum exactly at the previous position. To allow the
recovery of workpiece datum very accurately and no need to re-
establish the workpiece datum using edge finder or other methods,
every Linear scale have a ref point location which is equipped with ref
position to provide datum point memory function.
The working principal of the ref datum memory function are as
follows.
Since the ref point of Linear scale is permanent and fixed, it will
never change or disappear when the DRO system is switched off.
Therefore, we simply need to store the distance between the ref point
and the workpiece datum (zero position) in NON-Volatile memory. Then
in case of the power failure or DRO being switched off, we can recover
the workpiece datum (zero position) by presetting the display zero
position as the stored distance from the ref point.
An absolute datum should be set when a work-piece is machined.
There are three mode operation (REF、AB、LEF_AB):
Example: to store the X axis work datum.
X axis ref mark position
(permanent and fixed)

Linear Scale

Workpiece

Work piece datum Distance between the ref


(ABS zero) point and workpiece datum

16
General Operations

Example for REF mode :


1、DRO is set in ABS coordinate. Press REF , then the message
window display “REF”.
0.000 X0 ABS REF X0 REF

2、Message window displays “REF”, Press ENT until“FD_REF”


appears in message window.
X0 ABS REF
0.000 X0 FD REF

3、Select the axis which need search RI. For instance : selsct X
axis, then press X . “X_REF” is displayed in message window, and
X axis window flashes.
0.000 X0 FD REF X 0.000 X0 X REF
X NP AC CTR X NP AC CTR
0.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV

4、 Move the machine table .The buzzer sounds when RI is searched,


then X window stops flashing and displays the value of the current
position .the DRO returns normal display state. Then message window
displays “FIND_X”.

Example for AB mode :


1、 DRO is set in ABS coordinate. Press REF , then the message
window display “REF”.
0.000 X0 ABS REF
0.000 X0 REF

2、Press , then the massage window display “AB”.


X0 REF X0 AB

3、Message window displays “AB”, Press ENT until“FIND_AB”


appears in message window.
X0 AB ENT
0.000 X0 FIND AB

17
General Operations

4、Select the axis which need search RI. For instance : selsct X axis,
then press X . “X_REF” is displayed in message window, and X
axis window flashes.
0.000 X0 FIND AB X 0.000 X0 X_AB
X NP AC CTR X NP AC CTR
0.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV

5、 Move the machine table .The buzzer sounds when RI is searched,


displays the value of the current position for the absolute datum zero.
the DRO returns normal display state. Then message window displays
“FIND_AB”.

Example for LEF_AB mode :


1、 DRO is set in ABS coordinate. Press REF , then the message
window display “REF”.
0.000 X0 ABS REF X0 REF

2、Press , then the message window display “AB”.


X0 REF X0 LEF_ AB

3、Message window displays “LEF_AB”, Press ENT until“ZERO_AB”


appears in message window.
X0 LEF_ AB ENT
120.000 X0 ZERO_AB

4、Move the machine table to be set zero position piont. then press
X , X axis will be zeroing . the current position for the absolute
datum zero. the DRO returns normal display state.
120.000 X0 ZERO AB X 0.000 X0 ZERO_ AB

NOTE: Linear range without reference point location of the user

18
General Operations

4.10 Non Linear Error Compensation


First compensation Type ( Linear or Non-Linear) in parameter
setting must be set Non-Linear. Linear scale have a ref point location
and find to the Absolute Reference Point will be enable.
Default Non-Linear compensation : 50.
Example for Y axis:
Step 1: Search the Absolute Reference Point of Scale;
Step 2: Press NP , then the message window display “COMP X”.

0.000 X0 ABS NP X0 COMP X

Step 3: Press , then the massage window display“COMP Y”

X0 COMP X X0 COMP Z

Step 4: Press ENT , then the message window display“NUMBER”.


Then input the compensation parameter NUMBER.

1 X0 NUMBER 2 0 ENT 20 X0

Step 5: Press , then message window displays “Y-MSN-1”


which indicates the step is to Non Linear Error Compensation.
20 X0 NUMBER 0.000 X0 Y-MSN-1
X NP AC CTR X NP AC CTR
Y0
Y 7 8 9 INV
0.000 Y0
Y 7 8 9 INV

Step 6: Input compensation value .


X window display the value of the measurement value.
Y window display the value of the standard value.
Example for the first compensation point:
Measurement value :68.288mm. Standard value: 68.200mm
00.000 X0 X 6 8 2 8 8 ENT 68.288 X0

00.000 Y0 Y 6 8 2 0 0 ENT 68.200 Y0

Step 7: After input all parameter, the DRO automatically exit.

19
200 Groups SDM coordinate

5、200 Groups SDM coordinate


The DRO has three display modes: the absolute mode (ABS),the
incremental mode (INC) and the 200 groups second data memory (SDM
1 – SDM200). ABS datum of the work-piece is set at the beginning and
the 200 groups SDM is set relative to ABS coordinate.
ABS Mode, INC Mode and SdM Mode are specially designed to
provide much more convenience features to the operator to cope with
the batch machining of relative works and the machining of the
workpiece machining dimensions from more than one datum.
Example: The ABS datum is the center point O, the point sdm1,
sdm2, sdm3, sdm4 needed processing are set as datum of SDM 1 –
SDM 4.
X
sdm 2
s dm 1
O 0.000 X0 SdM1
s dm 3 60

sdm Y 0.000 Y0
X
Y
NP

7
AC

8 9
CTR

INV
50
45
45

Two ways to set SDM coordinate:


1、 Zeroing at the Current Point.
2、 Preset datum of SDM coordinate.

5.1 Zeroing at the Current Point


At first set the center point of the work-piece as the origin of the
ABS, then align the TOOL with point sdm1,sdm2,sdm3,sdm4 by
moving the machine table and zero them. It is the position to process
where the “0.000” appears in X window, Y window by moving the
machine table whether in ABS or in SDM coordinate.
Steps:
1、 Move worktable to place the TOOL at the center of the workpiece
point O as the datum of ABS. Then zero X axis and Y axis in
SDM 1 ; Zero X axis and Y axis in SDM 2 ; Zero X axis and Y
axis in SDM 3 ; Zero X axis and Y axis in SDM 4.

20
200 Groups SDM coordinate

2、Set the point sdm1 as the datum of SDM 1. Move the machine
worktable to x = 60.000, y = 45.000. Then proess X0 Y0 .
Move worktable
SdM1 X0 Y0 0.000 X0 SdM1
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV

2、 Set the point sdm1 as the datum of SDM 2. Move the machine
worktable to x = 60.000, y = -45.000. Then proess X0 Y0 .
Move worktable
SdM2 X0 Y0 0.000 X0 SdM2
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV

3、 Set the point sdm1 as the datum of SDM 3. Move the machine
worktable to x = -60.000, y = -45.000. Then proess X0 Y0 .
Move worktable
SdM3 X0 Y0 0.000 X0 SdM3
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV

4、 Set the point sdm1 as the datum of SDM 4. Move the machine
worktable to x = -60.000, y = 45.000. Then proess X0 Y0 .
Move worktable
SdM4 X0 Y0 0.000 X0 SdM4
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV

5.2 Preset datum of SDM coordinate


There are the same sample as Method 1. First Move the worktable
to place the TOOL exactly at the origin of ABS, secondly Enter the ABS
Mode as follow.
Steps:
1、Move worktable to place the TOOL at the center of the workpiece
point O as the datum of ABS. Then zero X axis and Y axis in SDM 1 ;
Zero X axis and Y axis in SDM 2 ; Zero X axis and Y axis in SDM 3 ;
Zero X axis and Y axis in SDM 4。

21
200 Groups SDM coordinate

2、Set point sdm1 as the datum of SDM 1. Press , then the


message window display “SDM 1”. Input x = 60.000, y = 45.000.
SdM1 X 6 0 ENT 60.000 X0

X NP AC CTR

Y 7 8 9 INV Y 4 5 ENT 45.000 Y0

3、Set point sdm1 as the datum of SDM 2. Press , then the


message window display “SDM 2”. Input x = -60.000, y = 45.000.
SdM2 X 6 0 ENT 60.000 X0

X NP AC CTR

Y 7 8 9 INV Y ± 4 5 ENT -45.000 Y0

4、Set point sdm1 as the datum of SDM 3. Press , then the


message window display “SDM 3”. Input x = -60.000, y = -45.000.
SdM3 X ± 6 0 ENT -60.000 X0

X NP AC CTR

Y 7 8 9 INV Y ± 4 5 ENT -45.000 Y0

5、Set point sdm1 as the datum of SDM 4. Press , then the


message window display “SDM 4”. Input x = -60.000, y = 45.000.
SdM4 X ± 6 0 ENT -60.000 X0

X NP AC CTR

Y 7 8 9 INV Y 4 5 ENT 45.000 Y0

22
Special Function

6、Special Function

23
Circumference Holes Processing

6.1 Circumference Holes Processing


The Function of PCD Hole positioning on Circumference is used to
distribute arc equally, such as boring hole on flange. The right window
will show the parameter to be defined when selecting PCD Function.
The Parameters to be defined are:
Y
PCD_XY(XZ,YZ) Select place Center position X

CENTER Center position

DIA Diameter of circle

NO_HOLE Hole number Ending angle Starting angle


ST ANG Starting angle Hole number Diameter
ED ANG Ending angle

The postion of the hole center are calculated automatically after


input all parameters. Press or to choose the hole No. and
move the machine table until the “0.000” appears in X window , Y
window, Z window. It is the position to process a table.
Example for the XY place:Machine hole on circumference as the figure
Y
PCD_XY(XZ,YZ) XY Φ100 o X
5
30
CENTER X=0,000,Y=0.000 31
o
DIA 100,000
NO_HOLE 5
ST ANG 30,000
ED ANG 315,000 X=0.000
Y=0.000
Steps:
1. Set display unit to metric in normal state; Move the machine table
until the machine TOOL is aligned with the center of the ciecle , then
zero X axis ,Y axis.
2. Select plece.
Press , then the message window display “PCD_XY”to the
Circumference Holes Processing. Press or to select XY place.

X0 PCD_XZ X0 PCD_XY

24
Circumference Holes Processing

2. Input center position.


Press ENT , then the message window display “CENTER”. X and
Y window displays the formerly preset center position. Input X = 0, Y =
0 as follow.
1000.000 X0 CENTRE X 0 ENT 0.000 X0

X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV

4. Input diameter.
Press until“DIA” appears in the message window. X window
despalys the formerly preset diameter. Then input the diameter is
100.000.
X0 DIA 1 0 0 ENT 100.00 X0 DIA

5. Input number.
Press until“NO_HOLE” appears in the message window.
X window despalys the formerly preset number. Then press 5 in turn
to input number.
X0 NO.HOLE 5 ENT 5 X0 NO.HOLE

6. Input starting angle.


Press until“ST ANG” appears in the message window. X
window despalys the formerly preset the starting angle. Then press 3
0 in turn to input the starting angle.

X0 ST ANG 3 0 ENT 30.000 X0 ST ANG

7. Input ending angle.


Press until“ED ANG” appears in the message window. X
window dispalys the formerly preset the ending angle.. Then press 3
1 5 in turn to input the ending angle.

25
Circumference Holes Processing

X0 ED ANG 3 1 5 ENT 315.00 X0 ED ANG

8. Press until“NO 1” appears in the message window.


It is the position of the first hole to punch where the “0.000”is
displayed in X window and Y window by moving the machine table.
After finishing the first hole, press or to change holes number.

43.300 X0 NO 1
X NP AC CTR
24.995 Y0
Y 7 8 9 INV

9. After processing all holes, press to return normal display.

26
Linear Holes Processing

6.2 Linear Holes Processing


There are two modes to carry out the linear drilling: Length mode
and Step mode.

L
1.LINE S Step mode Position(+) -counter clockwise

AN
N
LINE L Length mode

LI

G
2.STEP Step length o
LENGTH Line length
0
3. ANG Angle
4. NO.HOLE Hole number Negative(-) --counter clockwise

S
E
N
LI
Linear Holes function can simplify the processing multiple holes
whose centers are attributed equally on one line.
Example :

LINE_L Length mode

o
LENGTH 60.000

30
60

o
ANG 30.000

NO.HOLE 4

Steps :
1. Select plece.
Press , then the message window display “LINE_XY”to the
Linear Holes Processing. Press or to select XY place.
X0 LINE_YZ X0 LINE_XY

2. Select Linear Holes mode.


Press ENT , then the message window display “LINE_S”. Press
or to select “LINE_L”.

X0 LINE_S X0 LINE_L

3. Input linear length;


Press ENT , then the message window display “LENGTH”.

27
Linear Holes Processing

X window despalys the formerly preset the linear length. Press 6 0


in turn to input the linear length.
X0 LENGTH 6 0 ENT 60.000 X0 LENGTH

4. Input angle;
Message window displays “ANG”which indicates the step is to
angle. X window despalys the formerly preset the angle. Press 3 0
in turn to input the angle.
X0 ANG 3 0 ENT 30.000 X0 ANG

5. Input number;
Message window displays “ANG”which indicates the step is to
angle. X window despalys the formerly preset the number. Press 4 in
turn to input the number.
X0 NO.HOLE 4 ENT 4 X0 NO.HOLE

6. Press until“NO 1” appears in the message window.


It is the position of the first hole to punch where the “0.000”is
displayed in X window and Y window by moving the machine table.
After finishing the first hole, press or to change holes number.

17.320 X0 NO 2
X NP AC CTR
9.995 Y0
Y 7 8 9 INV

7. After processing all holes, press to return normal display.

28
ARC Processing

6.3 ARC Processing


Two functions are available for the ARC function: the simple ARC
Function and the smooth R function. Press R
to enter ARC function,
then press or for selecting smooth ARC function or Simple
ARC Function.
During installation, normally the coordinate of the machine and the
direction of X, Y , Z are as per follow. The work plane is shown as the
right figure.

Z( + positive direction)
Y( + positive direction)

O X( + positive direction)
(RAD+TL) (RAD+TL)

Simple ARC Function:


When the smoothness is not highly demanded, the SIMPLE ARC
function is normally used for machining arc. In the SIMPLE function
there are only eight type of ARC used to machine. The operator just
select the type of R and input the parameters of the radius of Arc ,
MAX CUT and outer arc or inner arc. In general, an arc may be
machined by a planar slot TOOL or arc TOOL, the different between
them in different work plane as shown as per follows.
1、SIMPLE Simple processing
2、TYPE 1-8 Mode of the ARC. 1 2 3 4

3、SEL_XY(XZ,YZ) Select place


4、RAD Arc radius
R R R R

5、TL DIA Tool diam eter


5 6 7 8
Feed step
6、MAX CUT
Outer arc and R R R R
7、RAD_TL
inner arc
(only for XY place)

29
ARC Processing

Smooth ARC function :


Provides maximum flexibility in ARC machining, the ARC sector
to be machined by the coordinates of ARC. Very flexible, ARC function
can machine virtually all kinds of ARC, ever the intersected ARC.
Relatively a bit complicated to operate, operator need to calculate and
enter the coordinates of ARC centre, start angle and end angle.
Basic parameter as follow:
1. SMOOTH Mode of the Smooth ARC processing;
2. SEL_XY(YZ, XZ) Select place;
3. CENTER Refer to the position of an center.
4. RAD Radius of the ARC
5. TL_DIA Diameter of the TOOL
6. MAX_CUT Feed step
7. ST_ANG Starting angle
8. ED_ANG Ending angle
9. RAD+TL Outer arc.
RAD-TL Inner arc.
Example 1 for the Simple ARC Processing:
Parameters settings as follow:
SIMPLE Simple mode

TYPE 3

SEL_XY XY

RAD 80.000 R=80


TL_DIA 6.000

MAX_CUT 0.500

RAD+TL 1

Steps:
1. Select process mode

Press R
, then the message window display “SIMPLE”to the

ARC Processing. Press or to select mode of the simple, The


message window display “SIMPLE”

30
ARC Processing

R
X0 SMOOTH X0 SIMPLE

2. Input the type:


Press ENT until“TYPE” appears in the message window. X-
window despalys the formerly preset the type. Press 3 in turn

ENT X0 TYPE 3 3 X0 TYPE

3. Select place
Press ENT until“SEL_XY” appears in the message window.
Press or to select place to display “SEL_XY”;
ENT X0 SEL XY X0 SEL XY

4. Input radius:
Press ENT until“RAD” appears in the message window. X
window despalys the formerly preset the radius of ARC. Press 8

0 in turn to input the radius.;


8 0 ENT 80.000 X0 RAD X0 TL DIA

5. Input Diameter of the TOOL


Press or until“TL DIA” appears in the message
window. X window despalys the formerly preset the Diameter of the
TOOL. Press 6 in turn to input the Diameter value;
6 ENT 6.000 X0 TL DIA X0 MAX CUT

6. Input Feed step (MAX_CUT);


Press or until“MAX_CUT” appears in the message
window. X window despalys the formerly preset the MAX_CUT. Press
0 5 in turn to input the MAX_CUT value;
0 5 ENT 0.500 X0 MAX CUT X0 RAD-TL

31
ARC Processing

7. Select outer arc or inner arc


Press or until“RAD-TL” appears in the message
window. Press or to select place to display “RAD+TL”;
0.000 X0 NO 1
X0 RAD+TL ENT
X NP AC CTR
0.000 Y0
Y 7 8 9 INV

8. After inputting all parameters, press the key ENT for machining.
The DRO will display the position of the first point. Retract the
axes until the displays read 0.000, Machine the Arc point by point in
accordance with the display. After finishing the position of the first
point, press or to change position point.
0.000 X0 NO 1 -0.505 X0 NO 2
X NP AC CTR X NP AC CTR
0.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV

Press R
to quit R function any time.

Example 2 for the Simple ARC Processing:


Parameters settings as follow:

SIMPLE Simple mode

TYPE 3

SEL_XY XZ

RAD 80.000

TL_DIA 6.000 R=80


MAX_CUT 0.500

Steps:

1. Press R
, then the message window display “SIMPLE”to the

ARC Processing. Press or to select mode of the simple, The


message window display “SIMPLE”

32
ARC Processing

R
X0 SMOOTH X0 SIMPLE

2. Input the type:


Press ENT until“TYPE” appears in the message window. X-
window despalys the formerly preset the type. Press 3 in turn

ENT X0 TYPE 3 3 X0 TYPE

3. Select place
Press ENT until“SEL_XZ” appears in the message window.
Press or to select place to display “SEL_XZ”;
ENT X0 SEL XZ X0 SEL XZ

4. Input radius:
Press ENT until“RAD” appears in the message window. X
window despalys the formerly preset the radius of ARC. Press 8
0 in turn to input the radius.;
8 0 ENT 80.000 X0 RAD X0 TL DIA

5. Input Diameter of the TOOL


Press or until“TL DIA” appears in the message
window. X window despalys the formerly preset the Diameter of the
TOOL. Press 6 in turn to input the Diameter value;
6 ENT 6.000 X0 TL DIA X0 MAX CUT

6. Input Feed step (MAX_CUT);


Press or until“MAX_CUT” appears in the message
window. X window despalys the formerly preset the MAX_CUT. Press
0 5 in turn to input the MAX_CUT value;
0 5 ENT 0.500 X0 MAX CUT X0 RAD-TL

33
ARC Processing

7. After inputting all parameters, press the key ENT for machining.
For 2-axis milling machine table , It is not installed with Z-axis,
please press or to simulate position of Z-axis. Press
simulate moving to the former process, and press simulate moving
to the next process point.
Z-axis simulate height
X or Y axis
move position
Set start point 8.985 X0 Z- 0.500
for 0.000 Number of dial
X NP AC CTR
0 0.500 Y0
Scale number of dial
Y 7 8 9 INV

Z-axis simulate height = Number of dial x Z axis Dial + Scale number


of dial

Press R
to quit R function any time.

Example 3 for the Smooth ARC function:


Parameters settings as follow:

SMOOTH Smooth mode


SEL_XY(YZ,XZ) XY
ST ANG
CENTER X=0,Y=0
RAD 80.000 CENTER
TL_DIA 6.000 R=80
MAX_CUT 0.500 ED ANG
ST_ANG 0.000
ED_ANG 135.000
RAD+TL 1
Steps:

1. Press R
, then the message window display “SIMPLE”to the

ARC Processing. Press or to select mode of the simple, The

34
ARC Processing

message window display “SMOOTH”; For 3-axis milling machine


table without this step. In second step. Then press ENT .
R
X0 SMOOTH X0 SMOOTH

2. Select place
Message window display “SEL_XY” which indicates the select is
to place. Press or to select place to display “SEL_XY”;

ENT X0 SEL XY X0 SEL XY

3. Input center position.


Press ENT , then the message window display “CENTER”. X and
Y window displays the formerly preset center position. Input X = 0, Y =
0 as follow.
1000.000 X0 CENTRE X 0 ENT 0.000 X0

X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV

4. Input radius:
Press ENT until“RAD” appears in the message window. X
window despalys the formerly preset the radius of ARC. Press 8
0 in turn to input the radius.;
8 0 ENT 80.000 X0 RAD X0 TL DIA

5. Input Diameter of the TOOL


Press or until“TL DIA” appears in the message
window. X window despalys the formerly preset the Diameter of the
TOOL. Press 6 in turn to input the Diameter value;
6 ENT 6.000 X0 TL DIA X0 MAX CUT

35
ARC Processing

6. Input Feed step (MAX_CUT);


Press or until“MAX_CUT” appears in the message
window. X window despalys the formerly preset the MAX_CUT. Press
0 5 in turn to input the MAX_CUT value;
0 5 ENT 0.500 X0 MAX CUT X0 RAD-TL

7. Input starting angle.


Press until“ST ANG” appears in the message window. X
window despalys the formerly preset the starting angle. Then press
in turn to input the starting angle.

X0 ST ANG 0 ENT 0.000 X0 ST ANG

8. Input ending angle.


Press until“ED ANG” appears in the message window. X
window dispalys the formerly preset the ending angle.. Then press 1
3 5 in turn to input the ending angle.
X0 ED ANG 1 3 5 ENT 135.00 X0 ED ANG

9. Select outer arc or inner arc


Press or until“RAD-TL” appears in the message
window. Press or to select place to display “RAD+TL”;

83.000 X0 NO 1
X0 RAD+TL ENT
X NP AC CTR
0.000 Y0
Y 7 8 9 INV

10. After inputting all parameters, machining.


The DRO will display the position of the first point. Retract the
axes until the displays read 0.000, Machine the Arc point by point in
accordance with the display. After finishing the position of the first
point, press or to change position point.

36
ARC Processing

83.000 X0 NO 1 82.995 X0 NO 2
X NP AC CTR X NP AC CTR
0.000 Y0 0.515 Y0
Y 7 8 9 INV Y 7 8 9 INV

Press R
to quit ARC function any time.

37
Oblique Processing

6.4 Oblique Processing


There are 2 ways available for maching oblique place:
a). on the place. b). on the place YZ, or XZ;
Only the following parameters need to be inputted:
INCL_XY(XZ,YZ) Set machine place XY,YZ,0r XZ place.
ANG The inclination angle of the oblique.
DIA The TOOL Diameter.
ST_POT Starting position;
ED_POT Ending posting;
Example 1 for the Oblique XY place:
When the machining plane is on plane XY as the part shown in
Figure, the angle of obliquity of the workpiece should be calibrated
before the oblique plane is machined. Therefore , at this point the
machining of oblique plane plays the role of calibrating the obliquity.

Procedure for calibrating the obliquity


First place the workpiece on the worktable as per the required angle
of obliquity.
1) Enter the function of oblique plane.
2) Select the function of plane X Y .
3) Input the angle of obliquity.
4) Move the worktable until the measuring tool (such as a dial gauge)
installed on the milling machine touches the obliquity-calibrating plane,
adjust it to zero, and move the worktable for any distance in the
direction of X-axis.
5) Move the worktable in the distance of Y-Axis until the display
turns to zero.

38
Oblique Processing

6) Change the angle of the work piece to make the workpiece touch
the measuring tool and adjust it to zero.
STEPS:
1. Select place
SIN
Press M1 , then the message window display “INCL_XY”to the
Oblique Processing. Press or to select place to display
“SEL_XY;
Then press ENT to in next step;
X0 INCL_XY ENT 0.000 X0 ANG

2. Input the angle of obliquity


The message window display “ANG”, X window dispalys the
formerly preset the angle of obliquity. Press 4 5 in turn to input
the angle of obliquity .
0.000 X0 ANG 4 5 ENT 45.000 X0 ANG

3. Move the workpiece along the X-Axis until the measuring tool
touches the workpiece adjust it to zero, and move the worktable for
any distance along the X-Axis.
0.000 X0 MOVE-X Move the machine 50.690 X0 MOVE-X

4. Press Y , display the value of Y-Axis. Move the workpiece along


the Y-Axis, change the angle of workpiece to make the obliquity-
calibrating plane touch the measuring tool until it turns to zero.
Move the worktable until Y-Axis is displayed as zero.
50.690 X0 MOVE-X 50.690 X0 MOVE-Y
Y
X NP AC CTR X NP AC CTR
0.000 Y0 50.690 Y0
Y 7 8 9 INV Y 7 8 9 INV

SIN
5. Press M1 to quit oblique function any time.

39
Oblique Processing

Example 2 for the oblique XZ or YZ place:


When the machining plane is on plane XZ or YZ, the function of
TOOL inclination can instruct the operator to machine the oblique
plane step by step.
Procedures for using the function of cutter inclination:
When the machining plane is on plane XZ or YZ, first please
calibrate the obliquity of the primary spindle nose and set the TOOL:
20

m
INCL_XY(XZ,YZ) INCL_XZ

m
10
=
DIA 10.000 20

IA
D
ST_POT 20.000
ED_POT 20.000

STEPS:
SIN
1. Press M1 , then the message window display “INCL_XY”to
the oblique Processing. Press or to select place to display
“SEL_XZ; Then press ENT to in next step;

X0 INCL_XZ ENT 0.000 X0 DIA

2. Input The TOOL Diameter


The message window display “DIA”, X window dispalys the
formerly preset the angle of obliquity. Press 1 0 in turn to input
the TOOL Diameter of obliquity . OK, then press to in next step;

0.000 X0 DIA 1 0 ENT 10.000 X0 DIA

3. Input ST_POT;
The message window display “ST_POT”, X and Y window dispalys
the formerly preset the stating position of obliquity. Input X= 0,
Y = -20.000. OK, then press to in next step;
0.000 X0 ST POT X 0 ENT 0.000 X0

X NP AC CTR
0.000 Y0 Y ± 2 0 ENT -20.000 Y0
Y 7 8 9 INV

40
Oblique Processing

4. Input ED_POT;
The message window display “ED_POT”, X and Y window dispalys
the formerly preset the stating position of obliquity. Input X= 20.000,
Y = 0.000 .
0.000 X0 ED POT X 2 0 ENT 20.000 X0

X NP AC CTR
0.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV

5. After input all parameter, press the key for machining.


For 2-axis milling machine table , It is not installed with Z-axis,
please press or to simulate position of Z-axis. Press
simulate moving to the former process, and press simulate moving
to the next process point.
Z-axis simulate height
X or Y axit
Set start point move position
for 0.000 1.765 X0 Z 1.765
Number of dial
X NP AC CTR
0 1.765 Y0
Scale number of dial Y 7 8 9 INV

Z-axis simulate height = Number of dial x Z axis Dial + Scale number


of dial
SIN
Press M1 to quit oblique function any time.

41
Slope Processing

6.5 Slope Processing


This function can calculate the position of everynprocessing point
automatically in processing slope. Only the following parameters need
to be inputted:
Z
刀具
XZ , YZ Set machine place YZ, or XZ
ANG The inclination angle X/Y
A

Z_STEP The slope length 4

each time processing

Example 1 for the Slope XZ place;


Step 1. Select place
TAN
Press M3 , then the message window display “XZ”to the slope
Processing. Press or to select place to display “SEL_XY;
Then press ENT to in next step;

X0 XZ ENT 0.000 X0 ANG

Step 2. Input the angle of slope


The message window display “ANG”, X window dispalys the
formerly preset the angle of slope. Press 4 5 in turn.

0.000 X0 ANG 4 5 ENT 45.000 X0 ANG


Step 3. Input Z_step;
The message window display “Z STEP”, X window dispalys the
formerly preset the stating position of slope. Input 0 1 in turn.

0.000 X0 Z STEP 0 1 ENT 0.100 X0 Z STEP

TAN
Step 4:Finishing the ALL processing . Press M3 to quit slope
function any time.

42
Chambering Processing

6.6 Chambering Processing


1,FLAT_XY: machine place; 2, DIA:diameter of TOOL; 3, CENTER:
center of the chambering ; 4, SIZE: size of the chambering ;
Figure as follow:
R3

150 100
60
100
75

STEPS:
COS
1. Press M2 , then the message window display “FLAT_XY”to the
Chambering Processing.
X0 FLAT_XY ENT 0.000 X0 DIA

2. Inpur DIA of the TOOL;


0.000 X0 DIA 1 0 ENT 10.000 X0 DIA

3. Input the center coordinate;


1000.000 X0 CENTRE X 0 ENT 0.000 X0

X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV

4. Input the size;


1000.000 X0 SIZE X 1 0 0 ENT 100.000 X0

X NP AC CTR
1000.000 Y0 Y 1 0 0 ENT 100.000 Y0
Y 7 8 9 INV

5. process Chambering;
Move the machine until the display of the axis is zero,ie, the
position of the first point. Machine the first point . Display the next
machining point by pressing or .On the completion of
machining, the right window shows OVER. Press or , the system
COS
will goto the first position for the next workpiece. Press M2 to quit the
Chambering Function.

43
The Tool Diameter Compensation Function

6.8 The Tool Diameter Compensation Function


Without TOOL compensation, the operator has to move the TOOL
for an additional distance of the diameter of the TOOL along each side
when machining the four 150 and 100 sides of a workpiece to finish
machining the whole brim. The digital readouts shall automatically
compensate when the TOOL compensation function is enable.
Note: the TOOL compensation is made in the direction of X and Yaxis.
Procedures:
1) . Enter the function of compensating the diameter of the TOOL.
2) . Select one of the (four) preset machining modes.
3). Input the diameter of the TOOL.
4) . Enter machining.
7 8 9
刀具直径 6mm 刀具直径 6mm
图A
150 4 6
1 2 3
B 100 B B 封刀点
A A A
封刀点 9 种加工模式
图A 图B 图C

TAN
Step1: press M3 to enter the TOOL compensation Function. then the
message window display “TYPE”.Press 9.
1 X0 TYPE 9 ENT 9 X0 TYPE

Step 2: input the diameter of the TOOL; Press 1 0 in turn..

0.000 X0 DIA 1 0 ENT 10.000 X0 DIA

Step 3: Press to the machining Mode.

- 10.000 X0 COMPENS
X NP AC CTR
- 10.000 Y0
Y 7 8 9 INV

Machining of 2 side planes can be done by moving the TOOL until X-


TAN
Axis is 150.000 and Y-Axis is 100.000.Press the Key M3 to quit the
Function.

44
The Tool Diameter Compensation Function

6.7 Digital Filter of the Grinding Machine


When machine a work-piece by grinder, the display values quickly
due to the vibration of grinder. User can not see display value clearly.
Grinder DRO provides display value filter function to disable the quake
change of display value.
STEPS:
1. Enter display value filter function.
In normal display state, press SI
FT to simultaneously, enter display
value filter function.
2. Exit display value filter function;
Press SI
FT , exit display value filter function;

SIFT X0 ABS S SIFT X0 ABS

45
Lathe Function

6.8 Lathe Function


6.8.1 200 sets TOOL Libs
It always needs different TOOL when processing different parts. For
convenient operation, the Lathe digital readouts has the function of
200 sets TOOL Libs.
Note: Only when the lathe is equipped with the tool setting block ,
the 200 sets TOOL Libs can be used.
1. Set a datum TOOL. After tool setting, Zero X axis and Z axis, the
set zero of absolute coordinate.
2. According to the size of TOOLl and datumTOOL, determine the
position ofTOOL relative to zero of absolute coordinate and datum tool.
As Figure 6-1. The relative size of TOOL 2 is as follows X axis 25-30=-
5, Z axis 20-10=10.
3. Save the TOOL number and the size into digital readout.
4. The number of TOOL can be input at random, the digital readouts
will display the position of tool to absolute coordinate zero. Move lathe
until X axis and Z axis both display zero.
5. TOOL Libs can save the 200 sets of the data of tools.
6. The TOOL Libs must be use in the opening state. The 200 sets
TOOL Libs can be opened by continuously pressing ten times
until the right window flashes TL - OPEN and a mark“ ”display at
the left of the right information window. The Mark indicate the
operator can setup or revise the 200 sets TOOL Libs. Continuously
pressing the key ten times will cause the 200 sets TOOL Libs to be
closed and the right window flashes TL – CLOSE and the Mark
disappear . When the Mark“ ”disappear the 200 sets TOOL Libs can
not be revised.
The operations for TOOL data and calling TOOL is shown as follows.
Step 1: In ABS state, input the data of the 200 sets TOOL Libs. To
opening the 200 sets TOOL Libs by continuously pressing the key
ten time. A Mark“ ”will appear at the left window of the right
info window.

46
Lathe Function

Step 2: Press TOOL to access the inputting state. Input TOOL 1 data:
1000.000 X0 TOOL 1 X 0 ENT 0.000 X0

X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV

Step 3: Input TOOL 2 data:


1000.000 X0 TOOL 2 X 0 ENT 5.000 X0

X NP AC CTR
1000.000 Y0 Y 0 ENT 10.000 Y0
Y 7 8 9 INV

Step 4: Press to continue to input the data of next tool. By pressing


number and the key , the operator can directly input the special
tool data. Press TOOL to quit.
After TOOL libs is setup. Use the TOOL libs according to the
following operations first mount the second tool.
Step 5: To access the using state by press CALL . Then press 2 ENT .

0 X0 CHOOSE 2 ENT 2 X0 CHOOSE

Step 6: Press or . Select the base TOOL. Then press 1 ENT .

0 X0 BASE 2 ENT 1 X0 BASE ;

Step 7: Press CALL to quit the function;


Note:
When the base tool is used, the axis can not be zeroed in ABS state .
When the others are used, the axis can only be zeroed in INC state.

6.8.2 Taper Function


For lathing the workpiece with taper, the taper of the workpiece can
be measured in processing;

60.0

A B A B B
4.90
A

8.5

47
Lathe Function

Operations :
As figure, contact surface A of workpiece with lever readouts and
resets the lever readouts point to zero.
Step 1: Press , then the message window display “MEASU”to the
paper processing. Move the lever readout to the surface B until the
lever readouts point as follow;

Move the 4.907 X0 MEASU


X0 MEASU lever readout
X NP AC CTR
8.500 Y0
Y 7 8 9 INV

Step 2: Press ENT to calculate .


4.907 X0 MEASU ENT 60.000 X0 ANGLE
X NP AC CTR X NP AC CTR
8.500 Y0 30.000 Y0
Y 7 8 9 INV Y 7 8 9 INV

Step 3: press to quit the function;

6.8.3 R/D Function


For 2 axes Lathe and 3 axes Lathe, press 1 , The display Mode
2

of X axis is switched between Radius and Diameter . When X axis for


display of Diameter, A mark “ ” will appear at the left of the right
information window, but when X axis for display of iameter , the mark
“ ”disappear . Only X axis has the function of the diameter / radius
transformation.
6.8.4 Y + Z Function ( only applicable to : 3 axes Lathe)
For 3 axes Lathe, the counter of Y axis and the counter of Z axis
can be added to displayed in the Z axis by pressing the key ,
then press the key can cancel the Y + Z function.

48
EDM

6.10 EDM
1、 Description: This function is used for the special machining of
Electro Discharge Machining (EDM). When the set target value of EDM
Z- axis is equal to the present value, the digital readout will output the
switch signal to control EDM to stop the depth machining.
The setting of Z-axis direction the Digital Readout is shown as Fig 1,
i.e. The deeper the depth is, the large the coordinate value of Z-axis
displays. Since starting machining, the depth will gradually deepen
and Z-axis.
According to the set Z-axis direction, the machining direction is
divided into positive and negative machining. When the electrode
descends and the machining is carried out from up to down, the digital
readout value will increase, which is called positive machining (Positive).
The setting of this direction is the normal setting.
When the electrode ascends and the machining is carried out
from down to up, the digital readout value will decrease. The
machining direction is negative direction (negative), which is also called
negative machining (shown as Fig.1)
The Digital Readout also features other functions, such as negative
fire proof-height. Negative fireproof height function is a kind of
intelligent position follow check safety protective device. In the process
of machining, the electrode surface will generate the carbon
accumulation phenomenon. Due to the long-time or diurnal machining
without tending , when generating the carbon accumulation and
nobody makes the cleaning, the electrode will slowly increase along the
negative direction. Once the electrode exceeds the liquid level, it will
frequently catch fire and cause losses. This function is just set to aim
at this problem. When setting negative fireproof height, and the
increased height of electrode exceeds the height between it and the
depth of machined surface (i.e. Negative fireproof height), the digital
readout display will blink for waring; at the same time, the output
signal will automatically turn off EDM to eliminate the fire chance.

49
EDM

Negative Positive
Negative
- 20 Fireproof
- 10 Height
0 Electrode
10
20 0
Work
piece 图2
Z
Z
图 1

2.procedure :
See the following example for detailed machining.
1) Before machining, firstly set each parameter of DEPTH
(machining depth);ERRHIGH( negative fireproof height), machining
direction(POSITIVE / NEGATIVE) ; exit mode (AUTO/STOP) and
EDM Relay Output Mode.
2) Move the main axis electrode of Z-axis to make it contact the
workpiece reference. Clear A-axis to zero or set the value.
3) Enter EDM machining by press the key EDM .
4) X-axis will display Machining depth target value. Y-axis will
display Value has been to be depth. ( The value on Y-axis is the
value that the workpiece has been machined depth) Z-axis will
display Self-position real time value. ( The value on Z-axis is the
position value of the main axis electrode of Z-axis.)
5) Start machining, Z-axis display value is gradually close to the
target value, and Y-axis display value is also gradually close to the
target value. If at this time, the electrode is repeatedly up and down,
Z-axis display value will change subsequently, but Y-axis display
value will not change, which will always display the machined depth
value.
6) When Z-axis display value is equal to the set target value, the
position reaching switch will be turned off, EDM will stop machining,
According to the operator setting. There are two kinds of exit modes:

50
EDM

a) Automatic Mode:
it will automatically exit from EDM machining status and
recover to the original state before machining;
b) Stop Mode:
It will always stay at the machining interface after finishing
machining, and you should press EDM to exit and back to the
original state.

Operation steps:
The DEPTH (machining Depth), ERRHIGH (Negative fireproof height),
exit Mode, EDM Relay Output Mode and machining direction should
be set.
STEPS:
1. Press EDM to enter the EDM Function. Press to input
parameters;Press to enter EDM machining state.
2. Input DEPTH ( machining depth). Press the key to set the
next parameter.
ENT X0 DEPTH 2 0 ENT 20.000 X0 DEPTH

3. input ERRHIGH ( Negative Fireproof Height ) (undefine) .Press the


key to set the next parameter.
X0 ERRHIGH 1 5 0 ENT -150.000 X0 ERRHIGH

4. Set machining direction(Positive or Negative). Press 1 to select


Positive direction. Press 0 to select Negative direction. Press the key
to set the next parameter.
X0 NEGATIV 1 ENT 1 X0 POSITIV

51
EDM

5. Set exit Mode (AUTO Mode or STOP Mode) Press 0 to select


AUTO Mode; Press 1 to select STOP Mode ; Press the key to set
the next parameter.
X0 AUTO 1 ENT 1 X0 STOP

6. Set the Output Mode (Mode 0 or Mode 1); ( undefine ). Press 0 to


select Mode 0; Press 1 to select Mode 1.
X0 MODE 1 ENT 1 X0 MODE

7. Continuously press to return EDM for machining. press EDM

to quit the function;

Example 1: positive direction machining ;


Machining is shown as the model chamber as follows

Electrode
Positive

0
20

Work
20 piece
A Z

B
STEPS:
1、Touch one side of the workpiece with the TOOL,then press Z0 ,
zero the Z axis。
1000.000 Z0 Z0 0.000 Z0

2、Press EDM ,Setting DEPTH for 20.000;press to EDM for


machining;
EDM X0 DEPTH 2 0 ENT 20.000 X0 DEPTH

3、Starting machining。

52
EDM

Machining depth target value


20.000 X0 EDM RUN
Value has been to be depth 0.000 Y0

Self-position real time value 0.000 Z0

Example 2: Negative direction machining


Machining is shown as the model chamber as follows

Work
piece
Negative

6
9

Electrode
A B

1、Touch one side of the workpiece with the TOOL,then press Z0 ,


zero the Z axis。
1000.000 Z0 Z0 0.000 Z0

2、Press EDM ,Setting DEPTH for -20.000;press to EDM for


machining;
EDM X0 DEPTH 2 0 ENT -20.000 X0 DEPTH

3、Starting machining。

Machining depth target value


20.000 X0 EDM RUN
Value has been to be depth 0.000 Y0

Self-position real time value 0.000 Z0

Example 3: PCD Function for EDM


PCD Function can access the EDM Function . The operator enters
PCD Function to input parameters for PCD and enter PCD machining
state. At every position for machining, press the key EDM to access the
EDM Function .

53
EDM

When entering EDM Function, the operator can input the parameters
for EDM.
The operation procedure is as follows:
1) Set PCD parameters(the setting is the same as the common setting
of PCD)
After input all parameters and enter PCD machining state. The
position of the first hole will be display.
2) Press EDM to enter EDM Function parameter( the setting methos is
the same as the common setting of EDM parameter); after input all
parameters , continuously press to enter EDM machining state.
When the machining is done, press EDM to quit EDM function and
enter PCD machining state.
3) In PCD machining state, press for the position of the next hole,
move the machine to the display value 0 , then press EDM to access
EDM function again.
4) Repeat the step 2 and step 3 for the following machining points.

54
Calculator

7 Calculator
The Calculator not only provides normal mathematical calculations
such as +, - , x , /, it also provide trigonmetric calculations such as
SIN, Arc SIN, COS , Arc COS, TAN, Arc TAN SQRT etc.
The Operations are same as the commerical calculators, easy to use.
Enter and exit Calculator Function
In normal display state: Press CTR to enter calculator function.
In calculator display state: Press CTR to exit calculator function.

55
Appendix

8 Appendix
1. Troubleshooting:
The following are the preliminary solvents for troubleshooting.
If there is still trouble, Please contact out company or agents for
help.
Troubles Possible reasons Solvents
1. Power isn’t connected 1. Check power wire and connect the power
2. Power switch is off. 2. Turn on the power switch.
3. The range of power voltage is not right. 3. The range of voltage is in 80--260V
No display 4. The inner power of Linear Scale is 4. Unplug the connector of linear
short. scale
1. If count is normal, the linear scale
1. Replace the linear scale of the other
has trouble; If abnormal, the DRO
axis.
One axis is not counting readouts has trouble.
2. DRO is in special function
2. Quit the special function.
1. Reading head is bad for using range
exceeds. 1.Repair the linear scale
2. Aluminum chips is in reading head 2. Repair the linear scale
Linear scale is not of linear scale. 3. Repair the linear scale
3. The span between the reading head 4. Repair the linear scale
counting
and metal part of linear scale is large.
4. The metal parts of linear scale is damage.
1. Shell is poor grounding.
1. Shell is good grounding.
2. Low precision of machine.
2. Repair the machine.
3. Speed of machine is too rapid.
3. Reduce the speed of machine.
4. Precision of linear scale is low.
4. Mount the linear scale again.
Counting is error 5. The resolution of DRO readouts and
5. Set the resolution of the DRO again,
the linear scale is not match.
6. Cover the unit of display mm/inch.
6. The unit (mm/inch) is not match.
7. Reset the linear compensation.
7. Setting thelinear compensating is not arrest.
8. Repair the linear scale.
8. Reading head of the linear scale is damaged.

1. The mounting of linear scale does not demand the 1. Mount the linear scale again and
requirement, and the prcision is not adequate. level it.
The counting of 2. The screw is loosen. 2. Lock all fixing screws.
the linear scale 3. Precision of machine is low. 3. Repair the machine.
is not accurate 4. The resolution of digital readouts and the linear 4. Reset the resolution of digital
scale is not match. readouts.

1. The small car and steel ball is separated.


1. Repair the linear scale.
2. The glass of reading head is wearied.
2. Repair the linear scale.
Sometimes the linear 3. The glass of reading head of the linear scale
3. Repair the linear scale.
scale is not counting has dirt.
4. Repair the linear scale.
4. The elasticity of the steel wire is not adequate.

56
Appendix

2. Specifications of Digital Readout.


1) Supply Voltage range: AC 86 V ~ 240 V; 50 ~ 60 Hz
2) Power consumption: 15VA
3) Operating temperature: 0 -- 50
4) Storage temperature: - 30 -- 70
5) Relative humidity: < 90 % ( 25 )
6) Max Coordinate number: 3
7) Readout allowable input signal: TTL square wave
8) Allowable input signal frequency: < 5 M Hz
9) Max resolution of digital display length: 0.1 um
10)Max resolution of digital display angle: 0.0001 / PULSE

3. Examples of character output at the data interface

1、X,Y,Z Axis

NO external signals
1 A-
2 OV
3 B-
5 4 3 2 1 4 PE
9 8 7 6 5 R-
6 A+
7 +5V
8 B+
9 R+

57
Appendix

2、RS-232
NO external signals
1 NC
2 TXD
3 RXD
5 4 3 2 1
4 NC
9 8 7 6
5 GND
6 NC
7 NC
8-9 NC

3、EDM

NO external signals
1 NC
2
3 COM
5 4 3 2 1
4
9 8 7 6
5 NO
6
7
8-9

58

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