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Dro SNS 2V-3V (English Manual)
Dro SNS 2V-3V (English Manual)
DIGITAL READOUTS
2V/3V MULTIFUNCTION
Operation Manual
(Version V1.0)
Dear Users:
Thank you for purchasing multifunction series digital readouts.
Digital readouts are used in a wide variety of application. These include
machine tools, infeed axes, measuring and inspection equipment, EDM,
dividing apparatuses, setting tools, and measuring stations for
production control. In order to meet the requirements of these
applications, many encoders can be connected to the digital readouts.
Read all the instructions in the manual carefully before used and
strictly follow them. Keep the manual for future references.
Safety attention:
z To prevent electric shock or fire, moisture or directly sprayed
cooling liquid must be avoid. In case of any smoke or peculiar
smell from the digital readout, please unplug the power plug
immediately, otherwise, fire or electric shock may be caused. In
such a case, do not try to repair it, please contact the Company or
distributors.
z Digital readout is a precise measuring device used with an optical
Linear Scale. When it is in use, if the connection between the
Linear Scale and the digital readout is broken or damaged
externally, incorrect measuring values may be resulted. Therefore,
the user should be careful.
z Do not try to repair or modify the digital readout, otherwise, failure,
fault or injury may occur. In case of any abnormal condition,
please contact the Company or distributor.
z If the optical Linear Scale used with the digital readout is damaged,
do not use a Linear Scale of other brand. Because the performan ce,
specification and connection of the products of different and can
not be connected without the instruction of specialized technical
personnel, otherwise, trouble will be caused to the digital readout.
1
Contents
2
Contents
3
Illustration of Panel and keyboard
X0
X NP AC CTR
Y0
Y 7 8 9 I
NV
SIN
Z 4 5 6 M1
Z0 COS
1 2 3 M2
1 ABS TAN
CALL TOOL 2 REF INC 0 M3
MM
EDM I
NCH
SDM R
ENT
X0
Y0 X NP AC CTR
Z0
Y 7 8 9 I
NV
Z
SIN
4 5 6 M1
COS
1 2 3 M2
1 ABS TAN
CALL TOOL 2 REF INC 0 M3
MM
SIFT I
NCH
SDM R
ENT
4
Caption of the keyboard
Keyboard Description
X Y Z Keys for axis selection
0 1 2 3 4
Entry keys for numbers
5 6 7 8 9
I
NV Calculate inverse trigonometric
Square root
R
ARC cutting function
5
Caption of the keyboard
SIN
Calculate trigonometric or Slope
M1
Processing function key
COS Calculate trigonometric or rectangular
M2
inner chamber processing function key
TAN Calculate trigonometric or the tool
M3
diameter compensation function key
ABS
INC Toggle between ABS/INC coordinate
6
Parameters settings
3、Parameters settings。
3.1、Parameters setup routine entrance。
appears in message window and press ENT . You can also press to
X NP AC CTR
1000 Y0 10000 Y0
Y 7 8 9 INV
7
Parameters settings
8
Parameters settings
X0 RDIUS Y 1 0 0 0 ENT
X0
X NP AC CTR
1000.000 Y0 2000.000 Y0
Y 7 8 9 INV
9
Parameters settings
10
Parameters settings
11
Parameters settings
3.2.15 Setting EDM: EDM function, Set the relay off on time.
3.2.16 Setting Linearity Compensation.
Message window displays “ LIN COMP” which indicates the step
is to Linearity Compensation. Compensate the linear error to make
display value equals to standard value.
The calculation of compensation rectifying coefficient:
(Measurement – Standard value) x 1000.000
Coefficient = ___________________________________________
Standard value
Example for X axis:
Measurement 200.020mm
Standard value 200.000mm
Rectifying coefficient=(200.020-200)* 1000 /200 =-0.01mm/m
Input compensation rectifying coefficient 0.01 as follow:
X NP AC CTR
0.000 Y0 0.010 Y0
Y 7 8 9 INV
X NP AC CTR
1.000 Y0 1.000 Y0
Y 7 8 9 INV
12
General Operations
4、General Operations;
4.1 Zeroing
Zero the designated axis in normal display state.Zeroing is used to
set the current point as datum point as follow;
25.400 X0
1.00000 X0
mm MM
I
NCH inch
50.800 Y0
2.00000 Y0
76.200 Z0 3.00000 Z0
1.00000 X0
25.400 X0
inch MM
I
NCH mm
2.00000 Y0
50.800 Y0
3.00000 Z0 76.200 Z0
13
General Operations
25.400 X0
X0 0.000 X0
76.200 Y0 76.200 Y0
14
General Operations
2、Take the TOOL to the opposite side of the workpiece and touch it.
Then press X + 1 in turn to value the X axis display value.
2
800.000 X0
X 1
2
400.000 X0
76.200 Y0 76.200 Y0
all the datum for 200 sets SDM. Message window displays “SDM
CLR”.
In not ABS Mode, pressing the key REF can turn off all the display
and the DRO accessing to the Sleeping Mode, then pressing this key
again will cause the DRO back to the working Mode. In the Sleeping
Mode the DRO is still in working state and actually records the TOOL
movement.
Example: In not ABS Mode, to access the sleeping Mode by pressing
the key REF . In Sleeping Mode, pressing the key REF to quit the
sleeping Mode.
4.8 Power Interruption Memory.
The memory is used to store the settings of the DRO and machine
reference values when power is turn off.
15
General Operations
Linear Scale
Workpiece
16
General Operations
3、Select the axis which need search RI. For instance : selsct X
axis, then press X . “X_REF” is displayed in message window, and
X axis window flashes.
0.000 X0 FD REF X 0.000 X0 X REF
X NP AC CTR X NP AC CTR
0.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV
17
General Operations
4、Select the axis which need search RI. For instance : selsct X axis,
then press X . “X_REF” is displayed in message window, and X
axis window flashes.
0.000 X0 FIND AB X 0.000 X0 X_AB
X NP AC CTR X NP AC CTR
0.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV
4、Move the machine table to be set zero position piont. then press
X , X axis will be zeroing . the current position for the absolute
datum zero. the DRO returns normal display state.
120.000 X0 ZERO AB X 0.000 X0 ZERO_ AB
18
General Operations
X0 COMP X X0 COMP Z
1 X0 NUMBER 2 0 ENT 20 X0
19
200 Groups SDM coordinate
sdm Y 0.000 Y0
X
Y
NP
7
AC
8 9
CTR
INV
50
45
45
20
200 Groups SDM coordinate
2、Set the point sdm1 as the datum of SDM 1. Move the machine
worktable to x = 60.000, y = 45.000. Then proess X0 Y0 .
Move worktable
SdM1 X0 Y0 0.000 X0 SdM1
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV
2、 Set the point sdm1 as the datum of SDM 2. Move the machine
worktable to x = 60.000, y = -45.000. Then proess X0 Y0 .
Move worktable
SdM2 X0 Y0 0.000 X0 SdM2
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV
3、 Set the point sdm1 as the datum of SDM 3. Move the machine
worktable to x = -60.000, y = -45.000. Then proess X0 Y0 .
Move worktable
SdM3 X0 Y0 0.000 X0 SdM3
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV
4、 Set the point sdm1 as the datum of SDM 4. Move the machine
worktable to x = -60.000, y = 45.000. Then proess X0 Y0 .
Move worktable
SdM4 X0 Y0 0.000 X0 SdM4
X NP AC CTR X NP AC CTR
Y 7 8 9 INV 0.000 Y0
Y 7 8 9 INV
21
200 Groups SDM coordinate
X NP AC CTR
X NP AC CTR
X NP AC CTR
X NP AC CTR
22
Special Function
6、Special Function
23
Circumference Holes Processing
X0 PCD_XZ X0 PCD_XY
24
Circumference Holes Processing
X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV
4. Input diameter.
Press until“DIA” appears in the message window. X window
despalys the formerly preset diameter. Then input the diameter is
100.000.
X0 DIA 1 0 0 ENT 100.00 X0 DIA
5. Input number.
Press until“NO_HOLE” appears in the message window.
X window despalys the formerly preset number. Then press 5 in turn
to input number.
X0 NO.HOLE 5 ENT 5 X0 NO.HOLE
25
Circumference Holes Processing
43.300 X0 NO 1
X NP AC CTR
24.995 Y0
Y 7 8 9 INV
26
Linear Holes Processing
L
1.LINE S Step mode Position(+) -counter clockwise
AN
N
LINE L Length mode
LI
G
2.STEP Step length o
LENGTH Line length
0
3. ANG Angle
4. NO.HOLE Hole number Negative(-) --counter clockwise
S
E
N
LI
Linear Holes function can simplify the processing multiple holes
whose centers are attributed equally on one line.
Example :
o
LENGTH 60.000
30
60
o
ANG 30.000
NO.HOLE 4
Steps :
1. Select plece.
Press , then the message window display “LINE_XY”to the
Linear Holes Processing. Press or to select XY place.
X0 LINE_YZ X0 LINE_XY
X0 LINE_S X0 LINE_L
27
Linear Holes Processing
4. Input angle;
Message window displays “ANG”which indicates the step is to
angle. X window despalys the formerly preset the angle. Press 3 0
in turn to input the angle.
X0 ANG 3 0 ENT 30.000 X0 ANG
5. Input number;
Message window displays “ANG”which indicates the step is to
angle. X window despalys the formerly preset the number. Press 4 in
turn to input the number.
X0 NO.HOLE 4 ENT 4 X0 NO.HOLE
17.320 X0 NO 2
X NP AC CTR
9.995 Y0
Y 7 8 9 INV
28
ARC Processing
Z( + positive direction)
Y( + positive direction)
O X( + positive direction)
(RAD+TL) (RAD+TL)
29
ARC Processing
TYPE 3
SEL_XY XY
MAX_CUT 0.500
RAD+TL 1
Steps:
1. Select process mode
Press R
, then the message window display “SIMPLE”to the
30
ARC Processing
R
X0 SMOOTH X0 SIMPLE
3. Select place
Press ENT until“SEL_XY” appears in the message window.
Press or to select place to display “SEL_XY”;
ENT X0 SEL XY X0 SEL XY
4. Input radius:
Press ENT until“RAD” appears in the message window. X
window despalys the formerly preset the radius of ARC. Press 8
31
ARC Processing
8. After inputting all parameters, press the key ENT for machining.
The DRO will display the position of the first point. Retract the
axes until the displays read 0.000, Machine the Arc point by point in
accordance with the display. After finishing the position of the first
point, press or to change position point.
0.000 X0 NO 1 -0.505 X0 NO 2
X NP AC CTR X NP AC CTR
0.000 Y0 0.000 Y0
Y 7 8 9 INV Y 7 8 9 INV
Press R
to quit R function any time.
TYPE 3
SEL_XY XZ
RAD 80.000
Steps:
1. Press R
, then the message window display “SIMPLE”to the
32
ARC Processing
R
X0 SMOOTH X0 SIMPLE
3. Select place
Press ENT until“SEL_XZ” appears in the message window.
Press or to select place to display “SEL_XZ”;
ENT X0 SEL XZ X0 SEL XZ
4. Input radius:
Press ENT until“RAD” appears in the message window. X
window despalys the formerly preset the radius of ARC. Press 8
0 in turn to input the radius.;
8 0 ENT 80.000 X0 RAD X0 TL DIA
33
ARC Processing
7. After inputting all parameters, press the key ENT for machining.
For 2-axis milling machine table , It is not installed with Z-axis,
please press or to simulate position of Z-axis. Press
simulate moving to the former process, and press simulate moving
to the next process point.
Z-axis simulate height
X or Y axis
move position
Set start point 8.985 X0 Z- 0.500
for 0.000 Number of dial
X NP AC CTR
0 0.500 Y0
Scale number of dial
Y 7 8 9 INV
Press R
to quit R function any time.
1. Press R
, then the message window display “SIMPLE”to the
34
ARC Processing
2. Select place
Message window display “SEL_XY” which indicates the select is
to place. Press or to select place to display “SEL_XY”;
X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV
4. Input radius:
Press ENT until“RAD” appears in the message window. X
window despalys the formerly preset the radius of ARC. Press 8
0 in turn to input the radius.;
8 0 ENT 80.000 X0 RAD X0 TL DIA
35
ARC Processing
83.000 X0 NO 1
X0 RAD+TL ENT
X NP AC CTR
0.000 Y0
Y 7 8 9 INV
36
ARC Processing
83.000 X0 NO 1 82.995 X0 NO 2
X NP AC CTR X NP AC CTR
0.000 Y0 0.515 Y0
Y 7 8 9 INV Y 7 8 9 INV
Press R
to quit ARC function any time.
37
Oblique Processing
38
Oblique Processing
6) Change the angle of the work piece to make the workpiece touch
the measuring tool and adjust it to zero.
STEPS:
1. Select place
SIN
Press M1 , then the message window display “INCL_XY”to the
Oblique Processing. Press or to select place to display
“SEL_XY;
Then press ENT to in next step;
X0 INCL_XY ENT 0.000 X0 ANG
3. Move the workpiece along the X-Axis until the measuring tool
touches the workpiece adjust it to zero, and move the worktable for
any distance along the X-Axis.
0.000 X0 MOVE-X Move the machine 50.690 X0 MOVE-X
SIN
5. Press M1 to quit oblique function any time.
39
Oblique Processing
m
INCL_XY(XZ,YZ) INCL_XZ
m
10
=
DIA 10.000 20
IA
D
ST_POT 20.000
ED_POT 20.000
STEPS:
SIN
1. Press M1 , then the message window display “INCL_XY”to
the oblique Processing. Press or to select place to display
“SEL_XZ; Then press ENT to in next step;
3. Input ST_POT;
The message window display “ST_POT”, X and Y window dispalys
the formerly preset the stating position of obliquity. Input X= 0,
Y = -20.000. OK, then press to in next step;
0.000 X0 ST POT X 0 ENT 0.000 X0
X NP AC CTR
0.000 Y0 Y ± 2 0 ENT -20.000 Y0
Y 7 8 9 INV
40
Oblique Processing
4. Input ED_POT;
The message window display “ED_POT”, X and Y window dispalys
the formerly preset the stating position of obliquity. Input X= 20.000,
Y = 0.000 .
0.000 X0 ED POT X 2 0 ENT 20.000 X0
X NP AC CTR
0.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV
41
Slope Processing
TAN
Step 4:Finishing the ALL processing . Press M3 to quit slope
function any time.
42
Chambering Processing
150 100
60
100
75
STEPS:
COS
1. Press M2 , then the message window display “FLAT_XY”to the
Chambering Processing.
X0 FLAT_XY ENT 0.000 X0 DIA
X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV
X NP AC CTR
1000.000 Y0 Y 1 0 0 ENT 100.000 Y0
Y 7 8 9 INV
5. process Chambering;
Move the machine until the display of the axis is zero,ie, the
position of the first point. Machine the first point . Display the next
machining point by pressing or .On the completion of
machining, the right window shows OVER. Press or , the system
COS
will goto the first position for the next workpiece. Press M2 to quit the
Chambering Function.
43
The Tool Diameter Compensation Function
TAN
Step1: press M3 to enter the TOOL compensation Function. then the
message window display “TYPE”.Press 9.
1 X0 TYPE 9 ENT 9 X0 TYPE
- 10.000 X0 COMPENS
X NP AC CTR
- 10.000 Y0
Y 7 8 9 INV
44
The Tool Diameter Compensation Function
45
Lathe Function
46
Lathe Function
Step 2: Press TOOL to access the inputting state. Input TOOL 1 data:
1000.000 X0 TOOL 1 X 0 ENT 0.000 X0
X NP AC CTR
1000.000 Y0 Y 0 ENT 0.000 Y0
Y 7 8 9 INV
X NP AC CTR
1000.000 Y0 Y 0 ENT 10.000 Y0
Y 7 8 9 INV
60.0
A B A B B
4.90
A
8.5
47
Lathe Function
Operations :
As figure, contact surface A of workpiece with lever readouts and
resets the lever readouts point to zero.
Step 1: Press , then the message window display “MEASU”to the
paper processing. Move the lever readout to the surface B until the
lever readouts point as follow;
48
EDM
6.10 EDM
1、 Description: This function is used for the special machining of
Electro Discharge Machining (EDM). When the set target value of EDM
Z- axis is equal to the present value, the digital readout will output the
switch signal to control EDM to stop the depth machining.
The setting of Z-axis direction the Digital Readout is shown as Fig 1,
i.e. The deeper the depth is, the large the coordinate value of Z-axis
displays. Since starting machining, the depth will gradually deepen
and Z-axis.
According to the set Z-axis direction, the machining direction is
divided into positive and negative machining. When the electrode
descends and the machining is carried out from up to down, the digital
readout value will increase, which is called positive machining (Positive).
The setting of this direction is the normal setting.
When the electrode ascends and the machining is carried out
from down to up, the digital readout value will decrease. The
machining direction is negative direction (negative), which is also called
negative machining (shown as Fig.1)
The Digital Readout also features other functions, such as negative
fire proof-height. Negative fireproof height function is a kind of
intelligent position follow check safety protective device. In the process
of machining, the electrode surface will generate the carbon
accumulation phenomenon. Due to the long-time or diurnal machining
without tending , when generating the carbon accumulation and
nobody makes the cleaning, the electrode will slowly increase along the
negative direction. Once the electrode exceeds the liquid level, it will
frequently catch fire and cause losses. This function is just set to aim
at this problem. When setting negative fireproof height, and the
increased height of electrode exceeds the height between it and the
depth of machined surface (i.e. Negative fireproof height), the digital
readout display will blink for waring; at the same time, the output
signal will automatically turn off EDM to eliminate the fire chance.
49
EDM
Negative Positive
Negative
- 20 Fireproof
- 10 Height
0 Electrode
10
20 0
Work
piece 图2
Z
Z
图 1
2.procedure :
See the following example for detailed machining.
1) Before machining, firstly set each parameter of DEPTH
(machining depth);ERRHIGH( negative fireproof height), machining
direction(POSITIVE / NEGATIVE) ; exit mode (AUTO/STOP) and
EDM Relay Output Mode.
2) Move the main axis electrode of Z-axis to make it contact the
workpiece reference. Clear A-axis to zero or set the value.
3) Enter EDM machining by press the key EDM .
4) X-axis will display Machining depth target value. Y-axis will
display Value has been to be depth. ( The value on Y-axis is the
value that the workpiece has been machined depth) Z-axis will
display Self-position real time value. ( The value on Z-axis is the
position value of the main axis electrode of Z-axis.)
5) Start machining, Z-axis display value is gradually close to the
target value, and Y-axis display value is also gradually close to the
target value. If at this time, the electrode is repeatedly up and down,
Z-axis display value will change subsequently, but Y-axis display
value will not change, which will always display the machined depth
value.
6) When Z-axis display value is equal to the set target value, the
position reaching switch will be turned off, EDM will stop machining,
According to the operator setting. There are two kinds of exit modes:
50
EDM
a) Automatic Mode:
it will automatically exit from EDM machining status and
recover to the original state before machining;
b) Stop Mode:
It will always stay at the machining interface after finishing
machining, and you should press EDM to exit and back to the
original state.
Operation steps:
The DEPTH (machining Depth), ERRHIGH (Negative fireproof height),
exit Mode, EDM Relay Output Mode and machining direction should
be set.
STEPS:
1. Press EDM to enter the EDM Function. Press to input
parameters;Press to enter EDM machining state.
2. Input DEPTH ( machining depth). Press the key to set the
next parameter.
ENT X0 DEPTH 2 0 ENT 20.000 X0 DEPTH
51
EDM
Electrode
Positive
0
20
Work
20 piece
A Z
B
STEPS:
1、Touch one side of the workpiece with the TOOL,then press Z0 ,
zero the Z axis。
1000.000 Z0 Z0 0.000 Z0
3、Starting machining。
52
EDM
Work
piece
Negative
6
9
Electrode
A B
3、Starting machining。
53
EDM
When entering EDM Function, the operator can input the parameters
for EDM.
The operation procedure is as follows:
1) Set PCD parameters(the setting is the same as the common setting
of PCD)
After input all parameters and enter PCD machining state. The
position of the first hole will be display.
2) Press EDM to enter EDM Function parameter( the setting methos is
the same as the common setting of EDM parameter); after input all
parameters , continuously press to enter EDM machining state.
When the machining is done, press EDM to quit EDM function and
enter PCD machining state.
3) In PCD machining state, press for the position of the next hole,
move the machine to the display value 0 , then press EDM to access
EDM function again.
4) Repeat the step 2 and step 3 for the following machining points.
54
Calculator
7 Calculator
The Calculator not only provides normal mathematical calculations
such as +, - , x , /, it also provide trigonmetric calculations such as
SIN, Arc SIN, COS , Arc COS, TAN, Arc TAN SQRT etc.
The Operations are same as the commerical calculators, easy to use.
Enter and exit Calculator Function
In normal display state: Press CTR to enter calculator function.
In calculator display state: Press CTR to exit calculator function.
55
Appendix
8 Appendix
1. Troubleshooting:
The following are the preliminary solvents for troubleshooting.
If there is still trouble, Please contact out company or agents for
help.
Troubles Possible reasons Solvents
1. Power isn’t connected 1. Check power wire and connect the power
2. Power switch is off. 2. Turn on the power switch.
3. The range of power voltage is not right. 3. The range of voltage is in 80--260V
No display 4. The inner power of Linear Scale is 4. Unplug the connector of linear
short. scale
1. If count is normal, the linear scale
1. Replace the linear scale of the other
has trouble; If abnormal, the DRO
axis.
One axis is not counting readouts has trouble.
2. DRO is in special function
2. Quit the special function.
1. Reading head is bad for using range
exceeds. 1.Repair the linear scale
2. Aluminum chips is in reading head 2. Repair the linear scale
Linear scale is not of linear scale. 3. Repair the linear scale
3. The span between the reading head 4. Repair the linear scale
counting
and metal part of linear scale is large.
4. The metal parts of linear scale is damage.
1. Shell is poor grounding.
1. Shell is good grounding.
2. Low precision of machine.
2. Repair the machine.
3. Speed of machine is too rapid.
3. Reduce the speed of machine.
4. Precision of linear scale is low.
4. Mount the linear scale again.
Counting is error 5. The resolution of DRO readouts and
5. Set the resolution of the DRO again,
the linear scale is not match.
6. Cover the unit of display mm/inch.
6. The unit (mm/inch) is not match.
7. Reset the linear compensation.
7. Setting thelinear compensating is not arrest.
8. Repair the linear scale.
8. Reading head of the linear scale is damaged.
1. The mounting of linear scale does not demand the 1. Mount the linear scale again and
requirement, and the prcision is not adequate. level it.
The counting of 2. The screw is loosen. 2. Lock all fixing screws.
the linear scale 3. Precision of machine is low. 3. Repair the machine.
is not accurate 4. The resolution of digital readouts and the linear 4. Reset the resolution of digital
scale is not match. readouts.
56
Appendix
1、X,Y,Z Axis
NO external signals
1 A-
2 OV
3 B-
5 4 3 2 1 4 PE
9 8 7 6 5 R-
6 A+
7 +5V
8 B+
9 R+
57
Appendix
2、RS-232
NO external signals
1 NC
2 TXD
3 RXD
5 4 3 2 1
4 NC
9 8 7 6
5 GND
6 NC
7 NC
8-9 NC
3、EDM
NO external signals
1 NC
2
3 COM
5 4 3 2 1
4
9 8 7 6
5 NO
6
7
8-9
58