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SECTION 48 16 23 Geothermal Energy Electrical Power Generation System

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10-01-17

SECTION 48 16 23
GEOTHERMAL ENERGY ELECTRICAL POWER GENERATION SYSTEM

SPEC WRITER NOTES:


Delete between // --- // if not applicable
to project. Also delete any other item or
paragraph not applicable in the section
and renumber the paragraphs.
PART 1 - GENERAL
1.1 DESCRIPTION
A. This section specifies the furnishing, installation, connection, testing
and commissioning of electrical geothermal power generation systems.
B. The requirements of this Section apply to all sections of Division 48
related to geothermal energy electrical power generation systems.
1.2 RELATED WORK
A. Section 01 00 00, GENERAL REQUIREMENTS: General construction practices.
B. Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA, and SAMPLES: Submittals.
C. Section 01 91 00, GENERAL COMMISSIONING REQUIREMENTS: General
requirements for commissioning.
//D. Section 13 05 41, SEISMIC RESTRAINT REQUIREMENTS FOR NON-STRUCTURAL
COMPONENTS: Requirement for seismic restraint for nonstructural
components.//
E. Section 23 05 10, COMMON WORK RESULTS FOR BOILER PLANT AND STEAM
GENERATION: Requirements for steam generation.
F. Section 26 05 11, REQUIREMENTS FOR ELECTRICAL INSTALLATIONS:
Requirements that apply to all sections of Division 26.
G. Section 26 05 19, LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES:
Requirements for low-voltage conductors.
H. Section 26 05 26, GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS:
Requirements for personnel safety and requirements for providing a low
impedance path for possible ground fault currents.
I. Section 26 05 13, MEDIUM-VOLTAGE CABLES: Requirements for medium-voltage
conductors, splices, and terminations.
J. Section 26 05 33, RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS:
Requirements for boxes, conduits, and raceways.
K. Section 26 05 41, UNDERGROUND ELECTRICAL CONSTRUCTION: Requirements for
forming an underground raceway system.
L. Section 26 08 00, COMMISSIONING OF ELECTRICAL SYSTEMS: Requirements for
commissioning the electrical system, subsystem, and equipment.
M. Section 26 13 00, MEDIUM-VOLTAGE SWITCHGEAR: Requirements for medium-
voltage switchgear.

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N. Section 26 29 21, ENCLOSED SWITCHES AND CIRCUIT BREAKERS: Requirements


for enclosed disconnect switches.
1.3 DEFINITIONS
A. Unless otherwise specified or indicated, geothermal energy terminology
used in these specifications, and on the drawings, shall be defined in
ASTM E957-03.
1.4 QUALITY ASSURANCE
A. Products and Services pertaining to this specification shall comply with
Paragraph, QUALIFICATIONS, in Section 26 05 11, REQUIREMENTS FOR
ELECTRICAL INSTALLATIONS.
B. Geothermal Energy Electrical Power Generation System installer(s) shall
demonstrate that they have successfully installed at least four projects
that, in aggregate, equal or exceed the size of the proposed project.
References shall be provided for each of these installed projects.
C. Adequate information shall be presented to demonstrate the earth’s
ability to support ground wells. Provide all required soil sampling and
consult a professional civil engineer licensed in the state in which the
project is located prior to proceeding with design.
D. If paralleling arrangement is desired, the system shall have anti-
islanding capability such that it is incapable of exporting power to the
utility distribution system in the absence of utility power.
Paralleling must be approved by serving electric utility. Provide
written correspondence from the utility confirming its requirements.
E. For turbine generator module warranty, furnish 10 year manufacturer’s
warranty against defects in materials and workmanship.
F. The batteries supplied shall be intended for use in geothermal systems.
G. Geothermal Energy Electrical Power Generation System shall include
supply of site-appropriate heat rejection equipment, including dry
coolers or wet coolers, and any associated support equipment and
controls for heat rejection.
H. Warranty: The electrical geothermal power generation system shall be
subject to the terms of FAR Clause 52.246-21.
1.5 SUBMITTALS
A. Where proposed system shall be a Net Meter project, prepare appropriate
applications and submittals to the //Resident Engineer// //Contracting
Officer’s Representative (COR)//. Where proposed system shall be
connected in front of the serving electrical utility meter and a
paralleling arrangement is required, prepare appropriate applications

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and submittals to the //Resident Engineer// //COR//. In all cases, the


local utility may have a requirement for further electrical studies,
which may include power factor analysis, short circuit protection
studies, grid wiring adequacy or capacities of upstream switches or
transformers. If such requirements exist and are required by said
utility, these requirements shall be fulfilled by the Contractor.
Provide written documentation confirming approval from the utility
company with a description of the proposed geothermal system.
B. Submittals shall comply with paragraph, SUBMITTALS, in Section 26 05 11,
REQUIREMENTS FOR ELECTRICAL INSTALLATIONS, and the following
requirements:
1. Shop Drawings:
a. Submit sufficient information to demonstrate compliance with
drawings and specifications.
b. Include steam system, turbine generator module, //turbine
generator module control sequences,// monitoring instruments and
controls, battery back-up systems, interconnections and all other
components, parts and pieces required to complete the functioning
assembly. Where applicable, include shop drawings for foundations
or other support structures and, where applicable, pre-fabricated
assemblies.
c. Type of system being designed, inlet water quality requirements,
assessment of available water sources, and condenser/cooling tower
water quality requirements.
2. Product Data:
a. Include detailed information for components of the geothermal
energy system.
1. Geothermal Well and Piping Systems
2. Heat Rejection Equipment
3. Cooling Tower
4. Pumps.
5. Radiators.
6. Wiring.
7. Wiring Specialties.
8. DC-AC Inverter.
9. Geothermal Energy Storage Battery Option.
10. Turbine Generator Modules.
11. Instrumentation and Metering.

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12. Switchgear.
13. DC and AC disconnects.
14. Combiner boxes.
15. Monitoring and control systems, including appropriate
interfacing with existing facility data collection systems.
SPEC WRITER NOTE: Include the following
paragraph for projects in moderate-high,
high and very high seismic zones as listed
in Table 4 of VA Handbook H-18-8, Seismic
Design Requirements.

//b. Certification from the manufacturer that the equipment has been
seismically tested to International Building Code requirements.
Certification shall be based upon simulated seismic forces on a
shake table or by analytical methods, but not by experience data
or other methods.//
3. Manuals:
a. Submit, simultaneously with the shop drawings, complete
maintenance and operating manuals including technical data sheets,
wiring diagrams, and information for ordering replacement parts.
1. Safety precautions.
2. Operator restart.
3. Startup, shutdown, and post-shutdown procedures.
4. Normal operations.
5. Emergency operations.
6. Environmental conditions.
7. Preventive maintenance plan and schedule.
8. Troubleshooting guides and diagnostic techniques.
9. Wiring and control diagrams.
10. Maintenance and repair procedures.
11. Removal and replacement instructions.
12. Spare parts and supply list.
13. Product submittal data.
14. Manufacturer’s instructions.
15. O&M submittal data.
16. Parts identification.
17. Testing equipment and special tool information.
18. Warranty information.
19. Testing and performance data.
20. Contractor information.

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b. If changes have been made to the maintenance and operating manuals


originally submitted, then submit updated maintenance and
operating manuals two weeks prior to the final inspection.
3. Certifications: Two weeks prior to final inspection, submit the
following.
a. Certification by the manufacturers of all major items of the
electrical geothermal power generation system conform to the
requirements of the drawings and specifications and that they have
jointly coordinated and properly integrated their equipment and
controls to provide a complete and functional installation.
b. Certification by the Contractor that the electrical geothermal
power generation system system has been properly installed,
adjusted, tested, commissioned, and warrantied. Contractor shall
make all necessary field measurements and investigations to assure
that the equipment and assemblies meet contract requirements.
C. If equipment submitted differs in arrangement from that shown on the
submittals, provide drawings that show the rearrangement of all
associated systems. Approval will be given only if all features of the
equipment and associated systems, including accessibility, are
equivalent to that required by the contract and acceptable to the
//Resident Engineer// //COR//.
D. Submittals and shop drawings for independent items, containing
applicable descriptive information, shall be furnished together and
complete in a group. Final review and approvals will be made only by
groups.
E. Closeout Submittals:
1. Complete set of as-built documents, including geothermal heat
exchange well system distribution piping in AutoCAD drawing format
(latest version).
1.6 APPLICABLE PUBLICATIONS
A. Publications listed below (including amendments, addenda, revisions,
supplements and errata) form a part of this specification to the extent
referenced. Publications are referenced in the text by the basic
designation only.
B. American National Standards Institute (ANSI):
60-16...................Drinking Water Treatment Chemicals – Health
Effects
C. American Petroleum Institute (API):

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611-14..................General-Purpose Steam Turbines for Petroleum,


Chemical, and Gas Industry Service
612-14..................Petroleum, Petrochemical and Natural Gas
Industries – Steam Turbines – Special-Purpose
Applications
D. American Society of Mechanical Engineers (ASME):
B31.1-16................Power Piping
E. American Society for Testing and Materials (ASTM):
E1-14...................Standard Specification for ASTM Liquid-in-Glass
Thermometers
E947-15.................Standard Specification for Sampling Single-Phase
Geothermal Liquid or Steam for Purposes of
Chemical Analysis
E957-11.................Standard Terminology Relating to Geothermal
Energy
E1008-09................Standard Practice for Installation, Inspection,
and Maintenance of Valve-body Pressure-relief
Methods for Geothermal and Other High-
Temperature Liquid Applications
E1068-09................Standard Test Method for Testing Nonmetallic
Seal Materials by Immersion in a Simulated
Geothermal Test Fluid
E1069-09................Standard Test Method for Testing Polymeric Seal
Materials for Geothermal and/or High Temperature
Service Under Sealing Stress
E1675-12................Standard Practice for Sampling Two-Phase
Geothermal Fluid for Purposes of Chemical
Analysis
A213/A213M-17...........Standard Specification for Seamless Ferritic and
Austenitic Alloy-Steel Boiler, Superheater, and
Heat-Exchanger Tubes
A249/A249M-16...........Standard Specification for Welded Austenitic
Steel Boiler, Superheater, Heat-Exchanger, and
Condenser Tubes
A268/A268M–16...........Standard Specification for Seamless and Welded
Ferritic and Martensitic Stainless Steel Tubing
for General Service

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A269/A269M–15...........Standard Specification for Seamless and Welded


Austenitic Stainless Steel Tubing for General
Service
A789/A789M-17...........Standard Specification for Seamless and Welded
Ferritic/Austenitic Stainless Steel Tubing for
General Service
F. Institute of Electrical and Electronics Engineers (IEEE):
519-14..................Recommended Practices and Requirements for
Harmonic Control in Electric Power Systems
1547.2-08...............Standard for Interconnecting Distributed
Resources with Electric Power Systems
1561-07.................Guide for Optimizing the Performance and Life of
Lead-Acid Batteries in Remote Hybrid Systems
G. International Code Council (ICC):
IBC-15..................International Building Code
H. International Organization for Standardization (ISO):
9001-15.................Quality Management Systems – Requirements
14001-15................Environmental management systems -- Requirements
with guidance for use
6759-80.................Seamless steel tubes for heat exchangers
I. National Electrical Manufacturer’s Association (NEMA):
250-14..................Enclosures for Electrical Equipment (1,000 Volts
Maximum)
J. National Fire Protection Association (NFPA):
70-17...................National Electrical Code (NEC)
K. Underwriters Laboratories (UL):
6-07....................Electrical Rigid Metal Conduit – Steel
94-13...................Tests for Flammability of Plastic Materials for
Parts in Devices and Appliances
797-07..................Electrical Metallic Tubing – Steel
969-17..................Standard for Marking and Labeling Systems
1242-14.................Standard for Electrical Intermediate Metal
Conduit – Steel
1741-10.................Standard for Inverters, Converters, Controllers
and Interconnection System Equipment for Use
with Distributed Energy Resources

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PART 2 - PRODUCTS
2.1 GENERAL
A. Provide materials to fabricate functional geothermal energy system
assemblies in accordance with ANSI, API, ASME, ASTM, IEEE, ICC, ISO,
NEMA, NFPA, and UL, as specified in this section, and as shown on the
drawings.
B. Factory-prefabricated geothermal equipment packages which include
turbine generators, pressure chambers, support structures, batteries or
other energy storage devices, and instrumentation and controls and which
meet the requirements of this section are acceptable.
C. Geothermal energy system shall comply with all applicable federal and
local requirements. Contractor shall familiarize himself with the most
current environmental requirements. Contractor is responsible for
filing all appropriate paperwork with and obtaining all permitting from
governing authorities.
D. Investigate whether the //Resident Engineer// //COR// or local
environmental entities require environmental impact studies which may
include but not be limited to, for example, effects upon wildlife or
emissions. The Contractor shall determine which entity has jurisdiction
over environmental matters and shall make appropriate inquiry and comply
with all applicable regulations.
E. Investigate any other local ordinances that may apply to geothermal
installations in the proposed location.
2.2 GROUNDING
A. All applicable components of the geothermal energy electrical power
generating system must be grounded per current NEC requirements.
2.3 SWITCH/DISCONNECTING MEANS
SPEC WRITER NOTE: Certain inverter
manufacturers include a DC fused
disconnect as part of their inverters. In
those cases, a separate disconnect will
not be required.

A. Shall be in accordance with the NEC, as shown on the drawings, and as


specified.
B. Means of disconnect shall be UL-listed and shall have suitable
enclosures.
2.4 WIRING SPECIALTIES
A. Direct Current Conductor:

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1. If Exposed: Shall use USE-2, UF (inadequate at 60°C [140°F]), or SE,


90°C [194°F] wet-rated and sunlight-resistant. All exposed conductors
shall be rated for geothermal applications. Insulation for all
exposed conductors shall be black for its ability to withstand
ultraviolet light damage. Utilize distinctive markings at
termination points.
2. If in Conduit: Shall use RHW-2, THWN-2, or XHHW-2 90°C [194°F], wet-
rated conductors required.
B. Conduits and Raceways:
1. Shall use solid steel conduit listed per UL 6, UL 1242, UL 797 (as
appropriate). Weather tight EMT installations shall be allowed for
DC wiring in weather protected areas. Non-metallic conduit is not
permitted.
2. Shall use expansion joints on long conduit runs to account for
thermal expansion. Projected thermal expansion shall be evaluated
per NEC.
C. Weather proof enclosures: Shall be NEMA 3R or better. Dust-proof
enclosures: Shall be NEMA 4X or better.
D. Cable Assemblies and Junction Boxes:
1. Shall be UL-listed.
2. Shall be rated to 5VA flammability per UL 94.
E. Prohibited Wiring Materials: Not UL-listed, or listed materials used in
environments outside those covered in their listing.
2.5 GEOTHERMAL BINARY UNIT
A. Turbine Generator Module:
1. Shall comply with API 611 or 612, as applicable.
2. Enclosure shall be rated IP 20 and IP 56.
3. Unit shall be approved to operate in Class I Division 2/Zone 2
environments as defined by CSA International.
B. Condenser Tube
1. Shall conform to the following specifications: ISO 6759, ASTM A213,
ASTM A249, ASTM A268, ASTM A269, and ASTM A789.
2.6 DC-AC INVERTER
A. Shall have stand-alone, utility-interactive, or combined capabilities.
B. Shall be listed to UL 1741, per IRC M2302.4.
C. Shall comply with IEEE 519 and IEEE 1547.
D. Shall be listed per FCC Part 15 Class A.

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E. Shall include anti-islanding protection if paralleling arrangement is


required.
F. Shall have 95% or greater efficiency (with isolation transformer).
//2.7 BATTERY CHARGE CONTROLLER
A. Shall be capable of withstanding 25% over-amperage while charging for
limited time per the NEC or minimum of five minutes, whichever is
greater.
B. Shall be capable of withstanding 60% over-amperage while discharging for
a minimum of five minutes.
C. Charge controller or self-regulating system shall be required for a
stand-alone system with battery storage. Charge controller’s adjusting
mechanism shall be accessible only to qualified persons.
D. Shall be listed to UL 1741.
E. Charge controller shall include maximum power point tracking (MPPT) and
temperature compensation.
F. Shall be manufactured in a facility with ISO 9001 certification.//
//2.8 BATTERY
A. General: Comply with the NEC. Flooded lead-acid, captive electrolyte
lead acid and nickel-cadmium are acceptable. Consider climate when
selecting battery type. Batteries must be rated for PV application, so
primary batteries are not permitted.
B. Off-Grid: Always use high-quality, industrial-grade, deep-cycle
batteries.
C. Grid-Interactive with Battery Backup: Best to use sealed-absorbed glass
mat (AGM) batteries specifically designed for emergency standby or float
service.
D. Optimize Performance and Life: Follow practices per IEEE 1561.
E. Safety and Ventilation:
1. Use protective enclosure and proper ventilation per NEC.
2. Exposed battery terminals and cable connections shall be protected,
and live parts of batteries shall be guarded—the batteries shall be
accessible only to a qualified person via locked room, battery box,
or other container. Confirm that all terminal connections are
properly tightened.
3. Spacing around battery enclosures and boxes and other equipment shall
be at least 915 mm [36 inches]; batteries shall not be installed in
living areas, or below enclosures, panelboards, or load centers.

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4. Prohibited are conductive cases for flooded, lead-acid batteries


operating above 48-volt nominal. Battery racks shall have no
conductive parts within 155 mm [6 inches] of the tops of cases.
5. To prevent electric shock, storage batteries in dwellings shall
operate at less than 50 volts (48-volt nominal battery bank). Live
parts of any battery bank shall be guarded.
F. Interconnection:
1. Battery cables shall be a standard building wire type conductor.
Welding and automobile “battery” cables (listed and non-listed) are
forbidden.
2. Flexible cables, listed for hard service use and moisture resistance,
are permitted (not required) from battery terminals to nearby
junction box and between battery cells. Flexible, highly-stranded
building-wire type cables (USE/RHW and THW) are available. Consult
with manufacturer data if battery terminals are compatible with
flexible cables.//
//2.9 INSTRUMENTATION
A. Sensors: Provide sensors and instrumentation as required by the
manufacturer.
B. Data logger/Monitoring System: Shall be a packaged system capable of
monitoring and logging information of an individual well.//
PART 3 – EXECUTION
3.1 INSTALLATION
A. Install the geothermal system in accordance with the NEC, this section,
and the manufacturer’s requirements.
//B. In seismic areas, systems shall be adequately anchored and braced per
details on structural contract documents to withstand seismic forces at
locations where installed.//
C. Prior to any excavation, trenching, or drilling, all buried utilities,
drainage, and irrigation systems shall be located and flagged by the
appropriate utility and Contractor representative.
D. Drilling Contractor shall be a National Ground Water Association (NGWA)
Certified Well Driller (CWD).
//E. Surface Discharge shall comply with Environmental Protection Agency
(EPA) National Pollutant Discharge Elimination System (NPDES)
regulations.//

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//F. Reinjection Well shall comply with Environmental Protection Agency (EPA)
Underground Injection Control (UIC) regulations for Class V (Shallow
Non-Hazardous Injection) wells.//
G. Borehole construction shall be performed per International Ground Source
Heat Pump Association (IGSHPAI) Design and Installation Guide, latest
edition.
1. Surface water shall not be used as a source of water during the
drilling of a borehole unless it is obtained from a municipal water
supply system. Water used for drilling purposes shall be potable
water that contains a free chlorine residual of no less than 10
milligrams per liter. Chlorine residual level shall be checked with
chlorine test strips.
H. Piping installation shall be compliant with ASME B31.1, and ICC IMC
Section 1206.
I. Install control and instrumentation as required by the manufacturer.
J. Provide safety signage per NEC.
3.2 FIELD QUALITY CONTROL
A. Field Inspection: Perform in accordance with manufacturer’s
requirements. Prior to initial operation, inspect the geothermal energy
electrical power generation system for conformance to drawings,
specifications, NEC, and the manufacturer’s requirements. In addition,
include the following:
1. Visual Inspection and Tests:
a. Compare equipment nameplate data with specifications and approved
shop drawings.
b. Inspect physical, electrical, and mechanical condition.
c. Verify required area clearances.
d. Verify the correct operation of all sensing devices, alarms, and
indicating devices.
B. Tests: Provide equipment and apparatus required for performing tests.
Correct defects disclosed by the tests and repeat tests. Conduct tests
in the presence of the //Resident Engineer// //COR//.
1. Operational Tests: Perform tests in accordance with the
manufacturer’s written recommendations.
3.3 FOLLOW-UP VERIFICATION
A. Upon completion of acceptance checks, settings, and tests, the
Contractor shall show by demonstration in service that the geothermal

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electrical power generation system is in good operating condition and


properly performing the intended function.
3.4 COMMISSIONING
A. Comply with the requirements of Section 01 91 00, GENERAL COMMISSIONING
REQUIREMENTS.
B. If paralleling arrangement is required, connect the geothermal
electrical power generation system to the serving electrical utility
grid only after receiving prior approval from the serving electric
utility company.
C. If paralleling arrangement is required, only qualified personnel shall
connect the system to the serving electric utility grid.
3.5 INSTRUCTION
A. A complete set of operating instructions for the geothermal electrical
power generation system shall be laminated or mounted under acrylic
glass and installed in a frame near the equipment.
B. Furnish the services of a factory-trained technician for one, 4-hour
training period for instructing personnel in the maintenance and
operation of the geothermal electrical power generation system, on the
date requested by the //Resident Engineer// //COR//.
---END---

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