Structural Analysis of The U.S. Coast Guard Island Class Patrol Boat
Structural Analysis of The U.S. Coast Guard Island Class Patrol Boat
Structural Analysis of The U.S. Coast Guard Island Class Patrol Boat
221-246
A structural analysis of the forward bottom plating of the Island Class patrol boat was performed
using a variety of techniques, including traditional calculations, finite-element modeling, reliability
analysis, tank testing, field testing, and pressure calculations. A test boat was driven at high speeds
and sea states, causing slamming and some dishing of the plating. Strain gages were used to
record the deformation, and accelerations were also recorded. These are compared with
accelerations and pressures measured in the towing tank. Measurements of the dished plating
were used to calculate an estimated pressure that would produce such a deformation. Comparisons
of model pressures and accelerations with field measured stresses and accelerations proved to
be quite difficult to make, due to the differences in data processing techniques. Recommendations
are made for structural improvements to the vessel, including plating thickness increases and
intercostal stiffening.
IN SUPPORT of the Vice President's D r u g Interdiction w h e n necessary, search and rescue. Many of these craft
Program, the U. S. Coast Guard initiated the construction o p er at e in the harsh Gulf Stream e n v i r o n m e n t off the
of 16 Island Class patrol boats in 1985 for use in offshore nation's southeast coast, w h e r e drug traffic into the U n i t e d
patrol work. T h e missions of this craft, which is a devel- States is most prevalent. Because of this severe operating
o p m e n t of the existing Vosper-Thornycroft 33-m (110 ft) e n v i r o n m e n t , possible structural problems w e r e antici-
design, are law e n f o r c e m e n t , surveillance, boardings and, p at ed by the U.S. Coast Guard if the vessel w e r e d r i v e n
too hard in higher sea states. Thus, the i n t e n d e d service
1 Ocean Engineering Branch, United States Coast Guard Re- of these n e w craft r e q u i r e d an analysis of the effects of
search and Development Center, Groton, Connecticut.
speed and sea state upon the hull structure.
The views expressed herein are the opinions of the authors and
not necessarily those of the Department of Transportation or the Background
U.S. Coast Guard. P r o c u r e m e n t of the Island Class Patrol Boat was initiated
Presented at the Annual Meeting, New York, N.Y., November
9-12, 1988, of THE SOCIETYOF NAVALARCHITECTSAND MARINE in 1982 and is detailed by Latas [1]. 2 Th e existing Vosper-
ENGINEERS. 2 Numbers in brackets designate References at end of paper.
221
Thornycroft 33-m patrol boat, which had seen extensive Table 1 Vessel characteristlcsDIsland Class patrol boat
service in several navies, was chosen as the p a r e n t erai:t.
Vessel characteristics of the Island Class WPB are listed Length overall . . . . . . . . . . . . . . . . . . . . . . . 110 ft-0 in.
in Table 1, and Fig. 1 shows its profile view. In these, the Length between perpendiculars . . . . . . . 104 ft-0½ in.
m a x i m u m speed and range have b e e n intentionally omit- Beam, molded at deck amidships . . . . . . 21 ft-1 in.
ted. Since this was an existing design, the design loads and Depth, molded at deck amidships . . . . . . 10 ft-ll¼ in.
structural strength were u n k n o w n to the Coast Guard. In
Drag in 104 ft-~ in. LBP . . . . . . . . . . . . . 2 ft-0 in.
order to ensure reliable hull integrity over the 15-year
specified lifetime, a structural analysis p r o g r a m was un- Draft, mean to design water line . . . . . . 6 ft-5¼ in.
dertaken. Hull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . steel
Superstructure . . . . . . . . . . . . . . . . . . . . . . . aluminum
The structural analysis program consisted of the follow- Framing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . longitudinal
ing elements: Design displacement
• F i n i t e - e l e m e n t model (FEM) of the hull shell plating (7 ft-3 in. baseline draft) . . . . . . . . . . . . 165.12 long tons
and associated structure, developed by U.S. Naval Displacement, light ship . . . . . . . . . . . . . . 117.3 long tons
U n d e r w a t e r Systems C e n t e r (NUSC) [2]. Complement . . . . . . . . . . . . . . . . . . . . . . . . . 18
Provisions for . . . . . . . . . . . . . . . . . . . . . . . . 5 days
• Structural calculations by traditional methods, per- Fresh water (100%). . . . . . . . . . . . . . . . . . . 1760 gal
formed by U. S. Naval C o m b a t a n t Craft E n g i n e e r i n g Fuel oil (95%) . . . . . . . . . . . . . . . . . . . . . . . . 10 382 gal
Station [3]. Main engines . . . . . . . . . . . . . . . . . . . . . . . . two Paxman Valenta 16
• Towing tank testing and analysis using a ~ scale model, RP200M V type; 3000
bhp at 1500 rpm {max)
conducted by the Davidson Laboratory of Stevens Shaft horsepower . . . . . . . . . . . . . . . . . . . . 2910 shp @ 802 rpm
Institute of Technology [4]. (max)
• Full-scale testing of Island Class patrol boat, con- Propellers . . . . . . . . . . . . . . . . . . . . . . . . . . . two 49.6-in. dia, 61-in.
pitch (0.7R), 5-bladed,
ducted by USCG R&D C e n t e r [5]. skewed
• Structural reliability analysis of a selected plating Generators . . . . . . . . . . . . . . . . . . . . . . . . . . two Caterpillar 3304T, 99
panel [6]. kW
• Review of all these efforts, with integi'ation of con- Maximum sustained cruising speed . . . . 26.0 knots (at half load)
clusions and recommendations.
as a result of operation at speed in severe sea conditions.
Additionally, results from this analysis could also provide
The finite-element model analysis guidance during later full-scale testing for selection of bot-
A NASTRAN (National Aeronautics and Space Admin- tom panels i n s t r u m e n t e d with strain gages and acceler-
istration Structural Analysis) finite-element model (FEM) ometers. If additional structural analyses were required,
of the complete shell plating was used to conduct struc- the FEM could focus on detailed areas. Using a fine mesh
tural analyses of the WPB subjected to h y d r o d y n a m i c plan- in these detail areas would provide more detailed analysis
ing loads, and is discussed in [2]. The FEM, which contains of specific geometries. Because the occurrence of yielding
over 5,000 elements, included all hull plating, five struc- in bottom plating or other hull structures was initially
tural bulkheads, longitudinal and transverse stiffeners, and considered a "failure," there was no n e e d to employ a
a coarse representation of the superstructure. Figure 2 n o n l i n e a r (beyond yield) analysis. NASTRAN, as described
shows a schematic of the plating elements used in the by Butler and Michel [7], was selected as the most exten-
FEM. The i n t e n t of this analysis was to identify areas of sively used and d o c u m e n t e d FEM program for linear anal-
the bottom structure which might exceed yield strength ysis.
Input to the FEM consisted of machinery and super- Other than the Heller-Jasper pressure distribution and
structure loads, tankage loads, and hull pressure loads as later work by Allen and Jones [10], there is little guidance
shown in Fig. 3. Machinery, superstructure and tankage as to what the exact pressure distribution should be. Data
loads were developed from design drawings and required used by Heller-Jasper and later investigators had been
only straightforward calculations of foundation loads, or obtained from hard-chine planing craft. One problem with
distributed loads in the case of tankage. However, the using the Heller-Jasper method for the Island Class boat
selection of the bottom pressure loading requires some is the fact that it has a rounded bilge and may be consid-
explanation. ered as a semi-displacement craft. One would expect the
At the time of the FEM analysis, little information was pressure distributions between hard-chine and round-bilge
available as to the bottom pressure load distribution, that planing craft to be different. Nevertheless, it was consid-
is, its magnitude and variation with time and location. It ered that the Heller-Jasper distribution provided a starting
was intended that model testing conducted at the Dav- point for our analysis and subsequent model testing would
idson Laboratory of Stevens Institute of Technology would allow its refinement.
provide some additional information. But to exercise the The actual pressure distribution used in the NASTRAN
NASTRAN FEM, an initial static load distribution whose FEM is shown in Figs. 4 and 5 from HelleroJasper. Design
effect upon the structure was equivalent to that of the pressure at a location on the vessel bottom is obtained
dynamic loading was needed. After a review of available from the product of the impact factor "'F'" from Fig. 4 and
literature, a design method for development of this equiv- the value of pressure from Fig. 5. Thus, the transverse and
alent static load distribution presented by Heller and Jas- longitudinal distributions of pressure are accounted for.
per [8] in 1960 was utilized. In this method an equivalent Initially, the value of the peak pressure Po was set equal
static load distribution is developed from knowledge of to 15 psi. Since the analysis was linear, stress values ob-
the heave acceleration at the center of gravity, vessel dis- tained could be factored up or down depending upon the
placement, waterline length, deadrise angle, and beam. final value of Po.
The equivalent static load formulation of Heller-Jasper The resulting stress and displacement data from the
provides for both a longitudinal and transverse hull pres- above analysis were post-processed to provide graphic rep-
sure distribution. A discussion of the Heller-Jasper method resentation of the NASTRAN output. Stress output is pre-
as well as modifications by later investigators is provided sented using the von Mises criterion, allowing comparison
by Silvia [9]. of output with tensile stress data. Details of the yon Mises
SUPERSTRUCTURE
LOADS
\
BUOYANCY LOAD
ON EACH ~ETTED
PLANING LOAD NODE
AS PER HELLER
JASPER
,/
u_ .50
--~'.25
Traditional structural analysis
Because the F E M analysis would not be c o m p l e t e d in
time to support the p l a n n e d full-scale testing, an analysis
0
utilizing traditional design p r o c e d u r e s was c o n t r a c t e d with
100 80 60 40 20 0 the Naval Sea C o m b a t Systems E n g i n e e r i n g Station in
Percent of Length from Bow Norfolk, Virginia. T h e objective of this analysis was to
p r o v i d e m o r e guidance for p l a c e m e n t of strain gages in
Fig. 4 Impact factor as a function of distance from bow [8] the u p c o m i n g full-scale testing. The scope of this analysis
was limited to major hull structural c o m p o n e n t s such as
z frames, longitudinals, deck, and b o t t o m plating. Structures
p :Po [l+cos 2n(-'~ - -~)] internal to the hull such as engine mounts or other foun-
2
dations w e r e not e v a l u a t e d for structural adequacy.
The analysis was divided among t h r e e categories. In the
first category, b o t t o m structure was analyzed for a d e q u a t e
thickness (plating), and a d e q u a t e section modulus (longi-
tudinals). In the second category, hull side structures (plat-
/ .~° \i
ing and longitudinals) w e r e also e x a m i n e d for a d e q u a t e
thickness and section modulus. A n d in the last analysis
°°o" category, the c o m b i n e d hull girder, longitudinal f r a m i n g
and plating b e n d i n g stresses w e r e c o m p u t e d .
B o t t o m structure
H y d r o d y n a m i c b o t t o m pressures w e r e d e v e l o p e d from
Fig. 5 Geometry and notation of transverse load distribution [8] the same design m e t h o d of Heller-Jasper used in the F E M
analysis. H o w e v e r , in the F E M analysis, the peak design
m e t h o d m a y be obtained in [11]. Again, the failure crite- pressure was assumed r a t h e r than calculated. Only the
rion is p r e s u m e d to b e yielding of any structural plating distributions of longitudinal and transverse pressure pre-
element. sented by Heller-Jasper had b e e n used. In the traditional
T h e hull steel is m a n u f a c t u r e d is accordance with British analysis, the actual value of pressure on a given hull panel
Specification BS4360, T y p e 43A, which has a nominal yield was calculated based upon an equation originally pre-
strength of 40 000 psi. T h e deck and superstructure are s e n t e d by Heller-Jasper [8] and later discussed by Silvia [9]
aluminum, but w e r e not r e p r e s e n t e d in the FEM. Bottom to take a d v a n t a g e of the results of m o r e r e c e n t investi-
plating r a n g e d from 7 to 10 l b / f t 2 and a nominal thickness gations.
of 0.16 in. was used for calculations involving the 7-1b plate In o r d e r to develop a pressure distribution using the
in the forward portion of the b o t t o m plating. modified Heller-Jasper m e t h o d , one must first calculate
Von Mises stress contours throughout the hull plating the accelerations at the vessel's c e n t e r of gravity (CG).
are shown in Fig. 6. Stresses in excess of 29 000 psi are H o g g a r d and Jones [12] r e v i e w e d several m e t h o d s for the
found in plating e l e m e n t s n e a r frames 13 and 17 (lightest p r e d i c t i o n of vessel accelerations. In their review, an equa-
shades), based upon the 15-psi p e a k pressure loading. Be- tion for the average of the one-tenth highest accelerations
cause several yon Mises stress values w e r e close to the at the CG was d e v e l o p e d from regression analysis of ex-
yield stress of the plating steel, the analysis was r e p e a t e d isting planing craft data. At the CG:
using a 25-psi p e a k pressure for input, with all o t h e r values
unchanged. F o r the Po = 25 input, yield values are ex- N x10C G = 7.0(H~lBpx)(1
~
+ r12) 1 (FNv)I(Lv/B vx )~2~
c e e d e d in several plating e l e m e n t s near frames 13 and 17. where
T h e results of the F E M analysis indicated that t h e r e was
i n d e e d the possibility of e x c e e d i n g plating yield strength N i C G = a v e r a g e of ~ highest accelerations at CG, g
10
d e p e n d i n g u p o n the value of the p e a k pressure Po. Al-
though the exact pressure distribution n e e d e d r e f i n e m e n t , HI = significant wave height, ft
the overall objective for conducting the F E M analysis was B,, = m a x i m u m chine b e a m , ft
Fig. 6 von Mises stress distribution on entire hull plating for Po = 25 psi and
Po = 1 5 p s i [ 2 ]
where max = ( B , q b 2 ) / t ~
Po = bottom design pressure, psi where
f = load distribution factor
q = loading, psi
fl = deadrise angle, deg
h, = displacement, lb b = shorter plate dimension, in.
L = length on design waterline, ft t = plate thickness, in.
fl~ = handbook factor d e p e n d i n g upon plate aspect
Bx = m a x i m u m chine beam, ft
N, = heave acceleration at CG, g For the design plate 23 by 12 in., a = 23 in., b = 12
Ph = hydrostatic pressure, psi in., a / b = 1.92, and/3~ = 0.497 using the table for Case
Using fl = 12 deg and a value of N.. = 1 from the 8 in Roark. With a factor of safety = 1.1 r e c o m m e n d e d
Hoggard-Jones acceleration calculation for H~ = 10 ft and by Heller-Jasper, the m i n i m u m thickness required for the
bottom plating to resist yielding at 40 000 psi is
V = 24 knots, the above equation predicts a design pres-
sure Po = 2 3 . 9 f + 2.89 psi. The assumption is made that tR = [(1.1 × 0.497 × 19.6 × 122)/40000]-~
the Hoggard-Jones N1 CG value may replace the N~ heave tR = 0.197 in. (5.0 ram)
acceleration in the preceding equation.
The load distribution factor, f, takes into account the Thus the predicted hydrodynamic bottom pressure will
panel size and location, and is obtained from the Allen- result in stresses in excess of yield strength for a plate
Jones pressure reduction curve shown in Fig. 7. Before t h i n n e r than 0.197 in. Using the above method, all bottom
this curve can be used, the ratio of the actual area of the plating panels were reviewed. The results showed that,
1.00
I IIIII
\ IIIII
0.80 \
\ IIIII
o
0.60
IIIII
IIIII III
LI.
g
-.=
0.40
IIIII III
o,
III
0.20
III
IIIII ~" ~' ~ , . ~ ~ F; = 0.14
0 i IIIII
.001 .005 .01 .05 0.1 0.5 1.0
NAR
Fig. 7 Load distribution factor [9]
14
Ship length - - 100 ft +/~
S~i;i~,t4~a91 tons ~ Position
121
Fig. 9 k-scale Island Class model showing pressure gage
10 locations [4]
,=.~ %
VESSEL PARTICULARs
6g
,,
2I
Baseline
8' 6' 4' 2' ~ 2' ,' 6' 8'
BODY PLAN
sponding to the condition of heavy load, H ~ = 10 ft, and Based upon this limited series of model tests, a rough
speed of 24 knots, is 0.60 g, which is less~than the value longitudinal distribution of pressure over the bottom sur-
0.91 g predicted by the Hoggard-Jones formula for the face of the Island Class hull has been presented. This dis-
same conditions. However, if the acceleration formula de- tribution is limited, however, to extreme pressures along
veloped by Savitsky and Brown [16] is used, a value of the 5-ft buttock line. There were insufficient data to ac-
N~CG = 0.66 will result, which is in excellent agreement curately develop a transverse pressure distribution, due
to model physical constraints which prevented installation
with the model test results. of additional transverse gages.
3.0
Significant ]
Load wave height (ft)l
2.5 o - - Light 6 I
n=
n - - Light 10 I
2.0 " - - Heaw 6
• - - Heavy 10
o 1.5
; lo 15 2'0 2s 30 35 ,o
Steed (kno=)
Fig. 11 CG acceleration versus speed for island Class WPB [4]
In the following section on reliability analysis, methods transmit the information via V H F back to the vessel, where
are used to infer the full-scale pressure loading from the it was recorded on magnetic tape. Processing and analysis
full-scale stress data. of the data are reported in [17]. Preliminary calculations
and results from the finite-element model indicated that
the forward machinery c o m p a r t m e n t shell plating would
Full-scale testing have high stress and it was therefore decided to place
In addition to the various analytical methods employed, strain gages on this plating and some adjacent longitudinal
full-scale testing was u n d e r t a k e n to establish a relationship framing. Accelerometers were placed in this region and
b e t w e e n hull stress and acceleration measurements• also near the center of gravity to d e t e r m i n e the levels of
Two series of tests were conducted. The first was a brief acceleration associated with any high stress recordings.
test of the first boat of the class in March 1986 as described The p l a c e m e n t of strain gages is d e n o t e d in Figs. 17 and
in [5]. More extensive testing was conducted in March 18.
1987 aboard the n i n t h boat of the class, in the waters off Strain gage amplifiers and signal conditioners were se-
Cape Henry, Virginia and Cape Hatteras, North Carolina. cured in the bilge area of the forward m a c h i n e r y space
Many sea conditions were e n c o u n t e r e d , from fiat calm to and data were transmitted via shielded cable to a tape
a 10-ft significant wave height. A free-floating wave buoy recorder. Details of the i n s t r u m e n t a t i o n are contained in
was deployed each day of the testing to collect data and reference [5]. Accelerometers were placed both at bulk-
1.3
[ ] 12 kt ,:'/
ii •t- 18 kt i,A
io O 24kt i/,;,,
h 30kt ~,},'/
•~. ~ i1~t
X 36 kt ~t
~ 8
$ 7
o. e;
E
~ 5 --:'> "" .. . . . . . x ,,%, / / " / /
w . ~_.~ ... ....~ ',...)'~;/'
,,' j
4-
2 ,~-7------7---~a~'~- , . . . i . i i
Fig. 13 Longitudinal pressure distribution along 5-ft buttock line, light load,
10-ft wave [4]
I0
[] 12 kt ,/"~1"
"1- 18kt ....,"' ,,',
]
O 24kt I ,''
A 30 kt ~ /" ,
"i 7 X 36 kt //' /'/ 7 ~ \~
t4
>------..//,;I////I,
I
13. ¢ / / / /
t
E
s a - - ~ 1-~--~-~:/- ~--" /
LU
2
1 I
,2
l
~ r i r I z I ~ i I
,J 20 4-0 £,0 ~;C, 1 O0
h e a d 13 (station 3) and near the c e n t e r of gravity. A port- e n c e d before the major slam and the p e r m a n e n t high
able a c c e l e r o m e t e r was also used to r e c o r d peak stress level following the slam, indicating that d e f o r m a t i o n
accelerations at various locations. T h e CG a c c e l e r o m e t e r of the b o t t o m plating has occurred. The d e f o r m a t i o n (Fig.
was m o u n t e d on a stabilized platform whereas the accel- 20) is well b e y o n d construction tolerances and later in-
e r o m e t e r at station 3 was fixed to b u l k h e a d 13. H o w e v e r , spection r e v e a l e d c h i p p e d paint and rusting a r o u n d the
the pitch angles that w e r e r e c o r d e d at the CG did not p a n e l boundary.
vary m o r e than + 5 deg, so t h e r e is no significant differ- T h e g r a p h of acceleration in Fig. 19 Was r e c o r d e d over
e n c e in the readings of the stabilized versus the fixed the last 30 sec of a five-minute test run. The a v e r a g e of
a c c e l e r o m e t e r d u e to pitch angle. T h e r e w e r e higher cor- the ten m a x i m u m values from each of the 30-sec records
r e s p o n d i n g values due to the distance forward of the CG, is 0.99 g. In all other heading, s p e e d and sea state com-
and less noise in the signal from the a c c e l e r o m e t e r at the binations, the average accelerations w e r e less than this
CG. All tests w e r e r e c o r d e d with the active fin roll sta- value and stresses w e r e m u c h less, as n o t e d in the following
bilization system in use and it is e s t i m a t e d that, as a result, section. Several a t t e m p t s have b e e n m a d e to analyze these
roll angles during test runs w e r e less than - 5 deg. d a t a with r e g a r d to N ~ C G , with varying results. T h e data
In this discussion, accelerations at the c e n t e r of gr~ivity are v e r y sensitive to analog filtering; for instance, the max-
will b e considered as those m e a s u r e d from an acceler- i m u m value of 1.19 g is r e d u c e d to 0.78 g w h e n filtered
o m e t e r r e a d i n g zero g at rest. T h e m a x i m u m acceleration to 5 Hz. T h e counting of peaks b e t w e e n zero crossings is
r e c o r d e d at the CG during h e a d sea slamming was 1.19 also v e r y sensitive to filtering and in turn affects the sta-
g, as shown in Fig. 19. Note the negative gravity experi- tistic N ~ C G to the point w h e r e it is v e r y difficult to corn-
I ,~ T
0 12kt ",'~i/
14-
-I- 18 kt , ,~ ,,,
1.3
O 24 kt ; ,' ',
12 i ] "
'~1,1)
X 36kt iI;l /~ '~k
9 i~ /
I,,"/ t II
k
I
O.
)/,/; .~ 1
.\ /,X.,, ,,'~, '~
I: ./---"-.~ .,",,"d .,' ..... 1
C
Ill :,,~_..___ ....._ ...~,.. '\~.... .,,/... ,. ,.. i~.
I,,i.I ,-.-, -~-~....~.._------~..y ~ :..".~;. / /
~-_ ,., .;;;.- _. . . . . . . ~... ..,, .. ,,. ,/ t'i
'l ,j
4-
, ~ - - - ~~___-SS~~__..~-.,.~.
?~._~$ - . . . . . . . .... ., . .__--~,j' /'/~
+_ ~ ~ o.... ~ .... t
G-~-'- ~ ~ , , ~ i i i i
.7:0 4- 0 ,S0 ~ 0 I 0 C,
I
7~ ..~z / ./
• ~I" / ~., //
t/i ill I'
L./ ~ i -\ /,
i
12 ' 't~
' -~'0 24- 28 32 3,3
Speed (knots)
D
t Fr 17 Fr 13
T
Rn Stab.
I-I
Deck
t
'U L
6L
7L
. t_. Longitudinal=;
7
x 104 6 -
Note: Estimated 6000 psi at rest,
5" (not included here)
4-
,= 3-
L T h r o t t l e s cut back
2-
1.
0 ; , I
10 "13me (seconds) 20 30
Stress in Bottom Plating (von Mises) - - W P B 1309, 11 March 87, Head Seas, 24 kts, Sea State 4
; I
i !
-2
10 Time (seconds) 20 30
Fig. 19 Acceleration at CG and stress in bottom plating
FR. 14 FR. 14
W a t e r Tank
0.133"
FR. 14 112 gJ tn
i- FR. 14 1/2
FR. 15 FR. 15
3. T h e m a x i m u m and m i n i m u m principal stresses w e r e while u n d e r w a y , since the gage was z e r o e d with the still-
t h e n inserted into the von Mises [11 ] equation to p r o d u c e w a t e r b e n d i n g m o m e n t and hydrostatic pressure already
the equivalent uniaxial stress applied.
2
Structural resistance
All these calculations were performed using loads from
An analysis of the structural resistance to this loading nonslamming conditions, since it was already known that
was then performed and a limit state equation was de- severe slamming could produce plate deformation. It can
veloped. F r o m the solutions to this equation, a probability be seen, therefore, that even without slamming, there is
of failure was determined where "failure," as before, refers a relatively high probability that yielding will occur over
to yield of the plating. For the panel of plating under the 15-year life if 7-1b plating is used.
consideration, the calculated probability of failure is 0.035 The resistance of the material, that is, the yield strength,
or 3.5 × 10 -~. In most structural engineering cases, it has is a r a n d o m variable. In order to realistically estimate the
been shown that a desirable value lies between 10 -3 and statistical characteristics of the yield stress, a n u m b e r of
10 -5, and that 0.035 is a relatively high value. For instance, carefully controlled tension tests were conducted, using
by using 9-1b plate in lieu of 7-1b plate, the value would samples of the plating provided by the shipbuilder. These
decrease to 3.1 × 10 -s, an acceptable level (see Fig. 25). samples were used to prepare ASTM (American Society
14
Test Data - - WPB 1309
13 17 MAR 87 - - Cape Hatteras
12 Sea State 4 (Ht/3 = 9.5 ft)
Head Seas - - 28 kts
11 5-minute test
10 30,000 data points
Von Mises equivalent stress
8 9- from strain gauge rosette at center
of panel. FR t4 1/2 - 15, L1 - L2
8-
Note: Estimated 6000 psi at rest,
7- (not included here)
c
E
6-
o.
5-
4-
i
1
0 m..----cTLr~
7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61
Stress (hundreds of PSI)
Fig. 22 Histograph--distribution of plating stress--state 4
¢L
! r
0 10 "Ii me (seconds) 20 30
xl0 3
O
-1
-2
0 10 Time (seconds) 20 30
for Testing and Materials) standard specimens for the ten- Load effects
sion tests• A summary of the results of these tests is given
in T a b l e 2. The load effects are functions of the different types of
Note the exceptionally high ductility as reflected in the loads, the geometry and dimensions of the boat, material
ratio of ultimate strain to yield strain. Twelve samples were characteristics, and the boundary conditions for the plates.
tested, ranging from 4-1b to 20-1b plate. In addition, In order to make the reliability analysis as straightforward
hundreds of thickness measurements were obtained from as possible, a means of relating the load effects to the yield
the shipyard and a thickness distribution was analyzed for stress is required. Note, however, that yielding in a ma-
each plate size. terial is a three-dimensional p h e n o m e n o n and must be
x 10 3 5 (Slamming)
4
3
2
-- I
u)
o. 0
-I
-2
I0 Time (seconds) 20 30
(No Slamming)
x 10 3
O
-2 1 .;
10 Time (seconds) 20 30
Table 2 Summary of results of tension tests (BS-4360 steel, N~~ 6Nxb~k ** 36b4k *
Type 43A) Z = F~2 t2 t3 PI t4 P2
Coefficient of where
Property Mean Value Variationa
Fy = yield stress of material
Yield stress (ksi) 47.8 0.133 P, = ( p + Ap)
Yield strain 0.0020 0.361
Modulus of elasticity (ksi) 24,940 0.116 /°2 = (p2 + Ap2 + 2pAp) = /92
Ultimate strain
144.7 0.380 It should be noted here that e v e n though/'2 is the square
Yield strain of P~, the statistical distribution of each will not necessarily
Average percent reduction in cross-
sechonal area 61% 0.049 be the same. This results from taking the product of two
distributions. For this analysis it was found that P1 was
C0V = standard deviation divided by mean value. normally distributed while P~ was log-normally distributed.
Test P1 Pz
Designation Mean COV Distribution Mean C0V Distribution
P401 3.09 0.185 normal 9.85 0.363 log-normal
P403 3.10 0.180 normal 9.92 0.348 log-normal
P404 3.31 0.202 normal 11.37 0.407 log-normal
C714 3.68 0.165 normal 13.90 0.321 log-normal
C715 3.63 0.188 normal 13.64 0.380 log-normal
P311 3.71 0.152 normal 14.06 0.301 log-normal
A107 7.03 0.080 normal 49.70 0.160 log-normal
A108C 6.53 0.098 normal 43.03 0.193 log-normal
Ship Speed
Sea
State Low Medium High
Low Test P401 Test P403 Test P404
(1 and 2) (12 knots, 3 ft) (24 knots, 3 ft) (29 knots, 3 ft)
4% 1.7% 1%
Medium Test C714 Test C715 Test P311
(3 and 4) (12 knots, 8 ft) (24 knots, 8 ft) (29 knots, 7 ft)
4.7% 1.3% 0.7%
Hil~ Test A107 Test A108C No Test
h (12 knots, 10 ft) (24 knots, 10 ft)
5.3% 1% 0".3~
NOTES: 1. Wave height is H - t, the significant wave height.
2. Sum of all percentages is 20%, the estimate of time
spent in head seas.
thicknesses and is the total p e r c e n t usage of the ship in Conclusions and recommendations
h e a d seas, that is, 0.20. The resulting probabilities of plate
Certain portions of the b o t t o m plating of the USCG
yielding in h e a d seas as a function of thickness are shown
Island Class patrol boat have yielded (dished) during high-
in Fig. 25.
s p e e d s l a m m i n g events e x p e r i e n c e d during controlled
T h e full r a n g e of plate sizes is shown to d e m o n s t r a t e
tests. T h e d e p t h of the i n d e n t a t i o n is a p p r o x i m a t e l y twice
the m e t h o d , not to infer that lighter than 7-1b plate should
the plating thickness. A t t e m p t s w e r e m a d e to correlate
b e used. T h e gain of t h r e e orders of m a g n i t u d e b e t w e e n
the full-scale acceleration and stress m e a s u r e m e n t s with
7-1b and 9-1b plate cannot be ignored, h o w e v e r (3.499
the towing tank m o d e l acceleration and pressure mea-
E-02 to 3.096E-05). It changes the probability from a
surements, but difficulties w e r e e n c o u n t e r e d due to dif-
marginal condition to an a c c e p t a b l e level.
ferences in data collection and processing techniques. T h e
use of a finite-element m o d e l shows promise, but the pres-
sure profile used to load the m o d e l needs m o r e analysis
Pressure calculations from measured deflection and d e v e l o p m e n t .
The A p p e n d i x contains pressure calculations m a d e using T h e n e e d for discussion in several areas is apparent. T h e
the plating deformation from Fig. 20. These calculations use of the statistic, " a v e r a g e ~th highest acceleration," for
w e r e p e r f o r m e d at M.I.T. by T. Wierzbicki, u n d e r the a design criterion must be v i e w e d in the light of the ex-
direction of J. H. Evans. It is e s t i m a t e d that a d y n a m i c t r e m e values of stress r e c o r d e d d u r i n g s l a m m i n g excur-
pressure of 114 psi was r e q u i r e d to p r o d u c e that defor- sions. F o r example, towing tank data indicate that the ratio
m a t i o n and that the equivalent static pressure, uniformly of e x t r e m e acceleration to the average ~ t h highest is about
applied, would be 159 psi. This pressure far exceeds the 1.2, whereas the c o r r e s p o n d i n g ratio for stress in the plat-
design pressure values n o t e d in other portions of this pa- ing is about 10, from data taken during full-scale testing.
per. Note that this is a single m a x i m u m pressure value Estimates of the m a x i m u m i m p a c t pressure on the b o t t o m
and, as such, should not be used as an overall design cri- plating vary widely, including 13.8 psi from m o d e l testing
terion. A small a m o u n t of occasional d e f o r m a t i o n must be and 114 psi from calculations (Appendix).
a c c e p t e d if the vessel is to b e light e n o u g h to achieve As a result of the analysis and testing p r o g r a m , recom-
design s p e e d and p e r f o r m its mission. Problems arise, how- m e n d a t i o n s w e r e m a d e to increase the strength of the
ever, w h e n w i d e s p r e a d d e f o r m a t i o n occurs, leading to forward b o t t o m plating. F o r boats still u n d e r construction,
h y d r o d y n a m i c inefficiency and interior m a i n t e n a n c e an increase from 7-1b to 9-1b plate was r e c o m m e n d e d . F o r
problems. R e f e r e n c e is m a d e in the A p p e n d i x to the work existing boats, intercostal stiffening was a d v o c a t e d as a
of Loeser [20] w h e r e full-scale pressure testing of plating means of r e d u c i n g the aspect ratio of the b o t t o m panels
panels was conducted. In a p a n e l similar to the Island Class from 2:1 to 1:1, t h e r e b y r e d u c i n g the stress. O t h e r rec-
b o t t o m plating, a c e n t e r deflection of 2.4 in. was m e a s u r e d o m m e n d a t i o n s w e r e m a d e c o n c e r n i n g offsetting weight
u n d e r an a p p l i e d pressure of 1200 psi, without rupture. reductions in tankage and stores.
T h e r e is a n e e d to a g r e e on some standards for proc-
essing the data a c q u i r e d during full-scale testing. Selection
Table 5 Statistical characteristics of Fy, N., t, and b of transducers, signal conditioning devices, filters, and the
like, varies considerably throughout the testing c o m m u -
Random Distribution Mean nity. Comparison with m o d e l data is v e r y difficult due to
Variable Type Value COV Reference the variety of processing software and selection of statis-
/• normal
normal
47800 psi
-- 88 lb / in.
0.125
0.500
testing
Soares [19]
tics.
t, 4# normal 0.086 in. 0.0125 testing
t, 5# normal 0.112 in. 0.0125 testing
t, 6# normal 0.135 in. 0.0125 testing Acknowledgment
t, 7# normal 0.161 in. 0.0125 testing T h e authors wish to a c k n o w l e d g e the assistance of Mr.
t, 7.5# normal 0.177 in. 0.0125 testing
t, 9# normal 0.224 in. 0.0125 testing Orin Stark of the USCG Research and D e v e l o p m e n t Cen-
t, 10# normal 0.236 in. 0.0125 testing ter. His dedication to accuracy during his m a n y years of
t, 20# normal 0.486 in. 0.0125 testing field testing has e n a b l e d us to conduct our research with
b normal 11.75 in. 0.025 judgment confidence.
SY ~t ....
I / *
/ l
0
t ÷
I Z 3
.t_L____~_ .kL___k
~[ to ~ I--t,--q I--t,-.q ~.--t,-.q-" ~-t,---I
i,ot Y
g
_ _ _ 2_--
I I I I I l I I
.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Table 6
Pc 63 63 63 [psi]
from eq (4)
R 1 1.5 2 ...
w~ w; 1
1.91 .1.27 0.955
h R
45.2 psi 358 ft (159 psi) as found above, this results in a plating thickness
of 0.33 in.
In spite of the fact that the final applied pressure heads w e r e
The end of the elastic range and the so-called first yield is reached at least 5~ times those when yielding first occurred in the thick
at the pressure plates and on the order of 17 times in the thin plates, nooe of
45.2 the plates ruptured nor "showed a crack."
P,,,t y,e~d- 1.5 - 30 psi Loeser [20] attempted to explore the upper limits of plate panel
strength experimentally by means of nine test pieces of differing
shape and aspect ratio. One panel in particular had quite similar
As one point of reference, a few experiments quoted by Hov- characteristics to those of the Island Class test panel. Loeser's
gaard [32] are of interest. Thin flat plates, both square and rec- panel was 26 by 13 by ~6 in. and was of ordinary medium steel.
tangular, were loaded with increasing hydrostatic pressure and At a test pressure of 1200 psi (2700 ft of seawater) the loaded
periodically the maximum deflection was measured, with the load deflection at the panel center was 2.412 in. At a pressure of 1270
on and after its removal. Initially, the deflection was "strictly psi (2857.5 ft of seawater) the seal of the test tank failed and the
proportional to the pressure" until the yield point was reached test had to be halted.
"somewhere in the plate." Thereafter, a permanent set began to
appear "increasing slowly until it amount(ed) to about 18% of the
total deflection." "After that the permanent set increas(ed) rapidly Metric Conversion Factors
and both curves (of deflection versus pressure) rose steeply, ap- 1 ft = 0.3048 m
proximating to straight lines." During that last phase the elastic 1 in. = 2.54 cm
deflection, represented by the separation between the two de- 1 ft 2 = 0.0929 m 2
flection curves, remained "fairly constant" and at extremely high 1 ft 3 = 0.0283 m 3
pressures it was "but a small fraction of the total deflection." 1 psi = 6.895 kPa
Evidently as a result of Hovgaard's influence, the U.S. Navy 1 lb = 0.45kg
adopted plating thicknesses for ordinary subdivision bulkheads 1 gal = 3.7.8.5 L
which permit a permanent set of 18 to 20 percent of the total 1 hp = 0.7457 kW
Discussion
Hung-Chi Lee, Member T h e structural design of high-speed boats has b e e n the
[The views expressed herein are the opinions of the discusser and subject of various papers over the years and each has
not necessarily those of the Department of Defense or the De- b r o u g h t an increased level of understanding of the hull
partment of the Navy.] loading conditions and structural reliability. T h e authors
in studying the Island Class structure have co n t r i b u t ed to
I would like to congratulate t e e authors for an excellent this effort and are to be congratulated.
p a p e r p r e s e n t i n g analysis, m o d e l testing and field testing T h e Island Class was p r o c u r e d based on a " p a r e n t c r a f t "
of the structure of the Island Class patrol boat. As a f o r m e r c o n c e p t and was driven by the n e e d to p r o cu r e drug in-
project manager, I appreciate the value of this c o m p re- terdiction vessels in a very short t i m e frame. T h e overall
hensive p a p e r to anyone pursuing the design of high- approach necessitated that specific craft features, includ-
speed, lightweight boats. ing the structure, follow the p a r e n t craft design. Th e struc-
This discusser would like to make some suggestions for tural design of the Island Class e v o l v e d from the designer's
future d e v e l o p m e n t : e x p e r i e n c e and had p r o v e n successful to m er i t the con-
In order to have a m o r e c o m p l e t e set of pressure dis- struction of 23 boats worldwide. H o w e v e r , the hull struc-
tribution data for the c u r v e d boat, it will be necessary to ture b e c a m e a m a t t e r of growing c o n c e r n as the Coast
h a v e m o r e pressure data from the existing model. This Guard's operational d em an d s increased and the fleet size
includes m o r e pressure gage locations and a g r e a t e r range e x p a n d e d beyond original plans. In two and a half years,
of both speed and wave height.
the Coast Guard has put m o r e operational hours on its
E n l a r g e d details of the higher stressed areas, including first four Island Class boats than all previous 23 boats have
labeled contours, should be provided. a c c u m u l a t e d in 20 years.
Additional figures should be p r o v i d e d showing details While t h er e are some variations in c u r r e n t m e t h o d o l o g y
of the results of the analyzed stress and the m e a s u r e d stress for structural analysis, each addresses t h r ee basic elements:
in both the full scale and m o d e l tests, respectively. load d e t e r m i n a t i o n , load r ed u ct i o n based on panel loca-
What problems w e r e e x p e r i e n c e d during both the full- tion, size and allowable stress. T h e authors' focus on the
scale and m o d e l tests, and what w e r e the m e th o d s used loads show how difficult they are to d e t e r m i n e and how
in o v e r c o m i n g t h em ?
they vary widely b e t w e e n full-scale m e a s u r e m e n t s , m o d e l
tests, and empirical predictions. In the context of this
Steven H. Cohen, Member, and Debabrata Ghosh, study, the full-scale trial m e a s u r e m e n t s as used by the
Member authors are certainly most applicable. These data used in
[The views expressed herein are the opinions of the discusser and conjunction with the assumed operational profile given in
not necessarily those of the Department of Transportation or the Table 4 have allowed the authors to project structural
U.S. Coast Guard.] reliability. H o w e v e r meaningful, this approach departs
USCG Island Class Patrol B o a t 243
somewhat from the general design philosophy for small As this ABS in-house guidance is being adopted in pro-
high-performance craft where the structural design is a posed ABS Rules for high-speed craft, shortly to be dis-
function of the crew's operational limits. tributed for industry review, this paper is a valuable source
Some designers joke that boats have two speeds: " o n of correlation that will certainly be considered.
and off." It is not surprising that boats are run to the crew One extremely important fact in the results is the ver-
limits where a punishing ride is the only good reason to ification that the plate panel maximum p e r m a n e n t set of
slow down. Though continuous slamming beyond 1 g can 0.308 in. was apparently due to one single impact in the
be minimized by p r u d e n t seamanship, continuous opera- order of 1.0 g. In previous work that ABS has done to
tion at more moderate levels of acceleration are very hard predict slamming pressures from set-in plating, there was
to ensure despite the designer's strident attempts to place very often the question of whether the set-in had been
sea state limits on the craft. Small craft designed under caused by one impact or by the cumulative effect of a
the general premise that the structural design limit is to n u m b e r of impacts. A very important fact is that none of
exceed the limits of the crew is taking both a practical the bottom longitudinals, even those adjacent to the set-
view and conservative approach. Designers will argue over in plate panel, showed signs of deformation. If it has not
how high the limit should be, but most agree that 1 g is already been done, it is suggested that the ultimate bend-
a lower limit. For structure in high-performance military- ing strength and stability of the longitudinal adjacent to
type craft m u c h higher accelerations are used. the set-in plate panel be predicted and the pressure cor-
In this regard, would the authors c o m m e n t on the sen- responding to the ultimate load be c o m p a r e d with the
sitivity of their results to the assumed operational profile pressures given in Table 6 in the Appendix. As the plate
in Table 4 and how it relates to the crew limits? Would panel area and shell area supported by the longitudinal
the authors also discuss the basis for using head-seas con- are the same, a direct comparison of pressures would seem
ditions only (which represent 20 percent of the operational appropriate.
time) especially since stillwater bending loads have been On a more general point, when considering high-speed
mentioned by the authors as one of the main loads applied vessels of this type, encountering extreme conditions and
to the hull? Also, the authors might check the midship extreme loads, it would seem conservative to presume that
section calculation noting that the deckhouse should not the occurrence of plate yielding be considered a "failure."
be considered to be effective structure. ABS criteria, for Presumably because of their use of quote marks, it is also
instance, include only the deckhouse structural elements the opinion of the authors that limitations of analytical
which are continuous over 40 percent of the vessel length. methods should not establish "failure" levels.
The equation referred to in the ABS Rules is essentially
Robert Curry, Member for normal-strength steel (34 000 psi yield) displacement
The authors are to be congratulated for an excellent hulls; some reduction in the thickness could have been
paper, extending established theory through practical ap- given for the use of 40 000-psi yield strength steel. It also
plication to full-scale tests and providing the slamming seems that there may have been a misinterpretation as far
pressure assessment from set-in plating in the Appendix. as the value of S is concerned. Should the authors wish to,
In that it has provided answers to some important ques- we would be pleased to provide more detail on the fore-
tions and directed attention to others, it is a milestone going.
paper that is now, and will be in the future, a very valuable
reference on the subject. Additional references
For in-house guidance for planing craft, we at ABS use 34 Heller, S. R. and Jasper, N. H., "On Structural Design of
a m e t h o d of predicting slamming load developed from Planing Craft," RINA July 1960.
Heller and Jasper [ 34 ] and Savitsky and Brown [ 35 ] (ad- 35 Savitsky, D. and Brown, P. W., "Procedures for Hydro-
ditional references follow some discussions). For the sub- dynamic Evaluations of Planing Hulls in Smooth and Rough
Water," Marine Technology, Vol. 13, No. 4, Oct. 1976.
ject boat running at 26 knots in 12-ft seas this m e t h o d 36 Allen, R. and Jones, R., "A Simplified Method of Deter-
gives a vertical wave-induced acceleration at LCG of 0.63 mining Structural Design Limit Pressures on High Performance
g and a corresponding design pressure of 18.95 psi, which Marine Vehicles," AIAA / SNAME.
for 40 000-psi yield strength steel gives a required bottom
shell thickness, in the critical area forward of amidships, Martin Burtness, Member
of 0.19 in. A second pressure prediction method that we
also use is that given by Allen and Jones [ 36 ]. This m e t h o d I wish to congratulate the authors on an excellent paper
requires the specification of a design wave-induced impact combining numerical predictions and structural analysis
load factor (wave-induced vertical acceleration at LCG) with model and full-scale testing. As a m e m b e r of the
often provided by designers or in specifications as an op- testing community, I always appreciate an opportunity to
erational limit. For general application we normally use a compare model test results with full-scale trials.
m i n i m u m of 1.0; however, for patrol boats a value of at Would the authors c o m m e n t on the applicability of the
least 2.0 would seem appropriate. In this case the design various prediction techniques used for estimating accel-
pressure is about 42 psi, probably a bit high for a round- erations? The Hoggard-Jones formula, for instance, has no
chine boat, and resulting thickness for 40 000 psi yield d e p e n d e n c y on deadrise angle, which would seem to be
plating with 12-in. spacing of longitudinals is 0.27 in. if a dominant factor. In addition, most prediction techniques
yield is limited to a point at the middle of the long edge are based on hard-chine planing craft, while the Island
of plate panel. A thickness of 0.22 in. would, with this Class has rounded bilges.
design pressure, indicate some local plastic response of the The full-scale testing analysis performed on this vessel
plate panel at the center of the long edges of the panel. brings to light a problem facing the testing community,
The acceptance criteria of yield stress at the midpoint of that of standardized data processing techniques. The au-
a long plate edge with these design pressures were de- thors note that signal filtering drastically affects the ex-
veloped from a n u m b e r of existing patrol boats of U.S. and treme and N~l~0accelerations and makes comparisons with
E u r o p e a n design. model test results very difficult. A 5-Hz low-pass filter was