Applications Note: AN_SY8063

High Efficiency 1 MHz, 3.5A

Synchronous Step Down Regulator
Preliminary Specification

General Description Features

The SY8063 is a high-efficiency 1 MHz synchronous • Low RDS(ON) for internal switches (top/bottom):
step-down DC-DC regulator IC capable of delivering up 85/65m<
to 3.5A output current. The SY8063 operates over a • 2.7-5.5V input voltage range
wide input voltage range from 2.7V to 5.5V and • 1 MHz switching frequency minimizes the external
integrate main switch and synchronous switch with very components
low RDS(ON) to minimize the conduction loss. • Internal softstart limits the inrush current
• 100% dropout operation
Low output voltage ripple and small external inductor • Power good indicator
and capacitor sizes are achieved with 1MHz switching • RoHS Compliant and Halogen Free
frequency.
• Compact package: DFN3x3-10

Ordering Information Applications

SY8063□(□□)□ • Set Top Box
Temperature Code • LCD TV
Package Code • Access Point Router
• Mini-notebook PC
Optional Spec Code
• Net PC
Temperature Range: -40°C to 85°C
Ordering Number Package type Note
SY8063DBC DFN3x3-10 3.5A

Typical Application Circuit

VIN 2.7~5.5V L 1uF VOUT 1.8V

10 2
PVIN LX
9 3
PVIN LX
8 R1
CIN R SVIN 200k C5 COUT
22uF 100k 4 GND 6 22uF 22uFх2
PG FB
R2
5 100k
ON/ OFF EN
DFN3х3-10

Figure 1

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Pinout (top view)

Top Mark: ECxyz (device code: EC, x=year code, y=week code, z= lot number code)

Pin Name Pin Number Pin Description

EN 5 Enable control. Pull high to turn on. Default pull down by internal resistor.
GND 11 Ground pin
LX 2,3 Inductor pin. Connect this pin to the switching node of inductor
SVIN 8 Signal Power Input pin.
PVIN 9,10 Power Input Pin.
FB 6 Output Feedback Pin. Connect this pin to the center point of the output
resistor divider (as shown in Figure 1) to program the output voltage:
Vout=0.6*(1+R1/R2)
PG 4 Power good indicator.
NC 1,7 No connections.

Absolute Maximum Ratings (Note 1)

Supply Input Voltage ------------------------------------------------------------------------------------------- 6.5V
Enable, FB Voltage---------------------------------------------------------------------------------------------- VIN + 0.6V
Power Dissipation, PD @ TA = 25°C DFN3X3 -------------------------------------------------------------- 2.6W
Package Thermal Resistance (Note 2)
θ JA ----------------------------------------------------------------------------------------------------- 38°C/W
θ JC ----------------------------------------------------------------------------------------------------- 8°C/W
Junction Temperature Range ---------------------------------------------------------------------------------- 125°C
Lead Temperature (Soldering, 10 sec.) ---------------------------------------------------------------------- 260°C
Storage Temperature Range ----------------------------------------------------------------------------------- -65°C to 150°C
ESD Susceptibility (Note 3)
HBM (Human Body Mode) ------------------------------------------------------------------------------------ 2kV
MM (Machine Mode) ------------------------------------------------------------------------------------------- 200V
Dynamic LX voltage in 50ns duration --------------------------------------------------------------------- IN+3V to GND-4V

Recommended Operating Conditions (Note 3)

Supply Input Voltage -------------------------------------------------------------------------------------------- 2.7V to 5.5V
Junction Temperature Range ----------------------------------------------------------------------------------- -40°C to 125°C
Ambient Temperature Range ----------------------------------------------------------------------------------- -40°C to 85°C

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Electrical Characteristics
(VIN = 5V, VOUT = 2.5V, L = 2.2uH, COUT = 10uF, TA = 25°C, IMAX = 1A unless otherwise specified)

Parameter Symbol Test Conditions Min Typ Max Unit

V
Input Voltage Range IN 2.7 5.5 V
I
Shutdown Current SHDN EN=0 0.1 1 LA
Quiescent Current IQ IOUT=0, VFB=VREF ⋅ 105% 80 LA
V
Feedback Reference REF 0.6V, ± 1.5% 0.591 0.6 0.609 V
Voltage
I V =V
FB Input Current FB FB IN -50 50 nA
R
PFET RON DS(ON),P 85 m<
R
NFET RON DS(ON),N 65 m<
I
PFET Current Limit LIM 4 A
V
EN rising threshold ENH 1.5 V
V
EN falling threshold ENL 0.4 V
V
Input UVLO threshold UVLO 2.7 V
V
UVLO hysteresis HYS 0.2 V
F
Oscillator Frequency OSC IOUT=100mA 1 MHz
VFB=0 0.25
Min ON Time 50 ns
Max Duty Cycle 100 %
T
Thermal Shutdown SD 150 °C
Temperature
T
Internal Soft Start Time SS 1 ms
Power Good rising 0.55 V
threshold
Power Good hysteresis 25 mV

Note 1: Stresses listed as the above “Absolute Maximum Ratings” may cause permanent damage to the device.
These are for stress ratings. Functional operation of the device at these or any other conditions beyond those
indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating
conditions for extended periods may remain possibility to affect device reliability.

Note 2: θ JA is measured in the natural convection at TA = 25°C on a low effective single layer thermal conductivity
test board of JEDEC 51-3 thermal measurement standard. Paddle of DFN3X3-10 packages is the case position for θ
JC measurement.Test condition: Device mounted on 2” x 2” FR-4 substrate PCB, 2oz copper, with minimum
recommended pad on top layer and thermal vias to bottom layer ground plane.

Note 3: The device is not guaranteed to function outside its operating conditions.

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Function Block
IN

Internal Input UVLO

Power 2.7V
Current Sense

EN
1.5V

PWM Control LX
FB & Protect Logic
0.6V

Internal SST

GND
PG Thermal
Protection

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Typical Performance Characteristics

Efficiency (%)

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Soft Start (VO)

VIN 2V/div

VO (1V/div)

Time (400us/div)

Soft Start (VLX) Soft Start (VPG)

VIN 2V/div

VIN 2V/div
VO 1V/div

VO 1V/div

VLX 0.5V/div VPG 2V/div

Time (100us/div) Time (4us/div)

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Tc(oC)

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Operation This formula has a maximum at VIN=2VOUT

SY8063 is a synchronous buck regulator IC that condition, where ICIN_RMS=IOUT/2. This simple
integrates the PWM control, top and bottom switches on worst-case condition is commonly used for DC/DC
the same die to minimize the switching transition loss design.
and conduction loss. With ultra low Rdson power
switches and proprietary PWM control, this regulator IC With the maximum load current at 3.5A. A typical X5R
can achieve the highest efficiency and the highest switch or better grade ceramic capacitor with 6.3V rating and
frequency simultaneously to minimize the external greater than two pc s 22uF capacitance can handle this
inductor and capacitor size, and thus achieving the ripple current well. To minimize the potential noise
minimum solution footprint. problem, place this ceramic capacitor really close to the
IN and GND pins. Care should be taken to minimize the
SY8063 will sense the output voltage conditions for the loop area formed by CIN, and IN/GND pins
fault protection. If the DC output voltage is about 3%
over the regulation level, both switches will turn off and Output capacitor COUT:
remain in this OFF state. If the DC output votlage is The output capacitor is selected to handle the output
below 33% of the regulation level, the internal softstart ripple noise requirements. Both steady state ripple and
node is discharged and the error amplifier output is reset transient requirements must be taken into consideration
to minimum. Then the part will restart. When the output when selecting this capacitor. For the best performance,
voltage is below 33% of the regulation, the frequency is it is recommended to use X5R or better grade ceramic
folded back to 25% of the normal frequency and the capacitor with 6V rating and greater than 40uF
current limit is decreased to 60% of the normal current capacitance.
limit to prevent the inductor current runaway and to
reduce the power dissipation within the IC under true Output inductor L:
short circuit conditions. There are several considerations in choosing this
inductor.
Applications Information 1) Choose the inductance to provide the desired ripple
Because of the high integration in the SY8063 IC, the current. It is suggested to choose the ripple current
application circuit based on this regulator IC is rather to be about 40% of the maximum output current.
simple. Only input capacitor CIN, output capacitor The inductance is calculated as:
COUT, output inductor L and feedback resistors (R1 and
R2) need to be selected for the targeted applications
specifications.
L = V OUT (1 − V OUT /V IN,MAX)
FSW × IOUT,MAX × 40%
Feedback resistor dividers R1 and R2: Choose R1
and R2 to program the proper output voltage. To where Fsw is the switching frequency and Iout,max is
minimize the power consumption under light loads, the maximum load current.
it is desirable to choose large resistance
values for both R1 and R2. A value of between 10k and 1M The SY8063 regulator IC is quite tolerant of different
is highly recommended for both resistors. If Vout is 1.8V, ripple current amplitude. Consequently, the final choice
R1=100k is chosen, then R2 can be calculated of inductance can be slightly off the calculation value
to be 50k.: without significantly impacting the performance.
VOUT
2) The saturation current rating of the inductor must be
0.6V R1 selected to be greater than the peak inductor current
0.6VFB
R2 = VOUT − 0.6V R1 . under full load conditions.
GND R2

ISAT , MIN > IOUT ,

VOUT (1-VOUT /VIN, MAX )
MAX +
Input capacitor CIN: 2 ⋅ FSW ⋅ L
This ripple current through input capacitor is calculated
as: 3) The DCR of the inductor and the core loss at the
ICIN _ RMS = IOUT • D(1− D) switching frequency must be low enough to achieve
the desired efficiency requirement. It is

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desirable to choose an inductor with DCR<20mohm Layout Design:
to achieve a good overall efficiency. The layout design of SY8063 regulator is relatively
simple. For the best efficiency and minimum noise
problems, we should place the following components
Enable Operation close to the IC: CIN, L, R1 and R2.
Pulling the EN pin low (<0.4V) will shut down the
device. During shutmode, the SY8036 shutdown 1) It is desirable to maximize the PCB copper area
current drops to lower than 0.1uA. Driving the EN pin connecting to GND pin to achieve the best thermal and
high (>1.5V) will turn on the IC again. noise performance. The center pad of SY8063 is used as
the GND, so it is desirable to make a ground plane layer
Soft-start on a multi-layer board. Resonable vias are suggested to
The SY8063 has a built-in soft-start to control the rise be placed underneath the ground pad to enhance the
rate of the output voltage and limit the input current soldering quality and thermal performance.
surge during IC start-up. The typical soft-start time is
1ms. 2) CIN must be close to Pins IN and GND. The loop
area formed by CIN and GND must be minimized.
PG (Power Good):
The power good is an open-drain output. Connect an 3) The PCB copper area associated with LX pin must be
above 100k pull up resistor to VIN to obtain an output minimized to avoid the potential noise problem.
voltage. The power good will output high immediately
after the output voltage within 90% of normal putput 4) The components R1 and R2, and the trace
voltage. connecting to the FB pin must NOT be adjacent to the
LX net on the PCB layout to avoid the noise problem.
Load Transient Considerations:
The SY8063 regulator IC integrates the compensation 5) If the system chip interfacing with the EN pin has a
components to achieve good stability and fast transient high impedance state at shutdown mode and the IN pin is
responses. In some applications, adding a 22pF~220pF connected directly to a power source such as a LiIon
ceramic capacitor in parallel with R1 may further speed battery, it is desirable to add a pull down 1Mohm resistor
up the load transient responses and is thus recommended between the EN and GND pins to prevent the noise from
for applications with large load transient step falsely turning on the regulator at shutdown mode.
requirements.

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Design Specifications

Input Voltage (V) Output Current (A) Output Voltage (V) Test conditions
2.7~5.5V 0~3.5A 1.8V K close

EVB Schematic

Figure 1. Schematic Diagram

Quick Start Guide (Refer to Figure 3)

1. Connect the output load to Vout and GND output connectors. Preset the load current to between 0A and 3.5A.

2. Preset the input supply to a voltage between 2.7V and 5.5V. Turn the supply off. Connect the input supply to
VIN and GND input connectors.
3. Turn on the input supply and measure the output voltage.

Figure 3. Top Silkscreen

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PCB Layout

(a) (b)
Figure 4. PCB Layout Plots: (a) top layer, (b) bottom layer
BOM List

Reference Description Part Number Manufacturer

Designator
U1 3.5A, 1MHz Sync Buck
(DFN3x3-10)
L1 1uH/13A Inductor SPM6530T-1R0M120 TDK
Ce 100uF/16V(electrolytic capacitor)
C C C
1, 2, 4 22uF/6.3V, 0805, X5R C2012X5R0J226M TDK
C5 22pF/50V, 0603, COG
R1 200k<, 1%, 0603
R2 100k<, 1%, 0603
R4 100k<, 0603

Output voltage ripple test

A proper output ripple measurement should be done according to Figure 5 setup. Output voltage ripple should be
measured across the output ceramic cap near the IC.
1. Remove the ground clip and head of the probe. Wind thin wires around the ground ring of the probe. Solder the
end of the ground ring wire to the negative node of the COUT. Touch the probe tip to the positive node of the COUT.
Refer to Figure 5.
2. Minimize the loop formed by COUT terminals, probe tip and ground ring.
3. Change the probing direction to decouple the electromagnetic noise generated from the nearby buck inductor
(Refer to Figure 5).

Figure 5. Recommended way to measure the output voltage ripple

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DFN3X3-10 Package outline

Top View PCB layout (recommended)

Side View

Detail A
Pin1 identifier: two options

Bottom View

Notes: All dimensions are in millimeters and exclude mold flash & metal burr.

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Taping & Reel Specification

1. DFN3x3-10 taping orientation

3.9/4.1 1.45/1.55

11.7/12.3

Feeding direction

2. Carrier Tape & Reel specification for packages

Reel
Width

Reel
Size

Package Tape width Pocket Reel size Reel Trailer Leader length Qty per
types (mm) pitch(mm) (Inch) width(mm) length(mm) (mm) reel

DFN3x3 10 8 13" 12.4 400 400 5000

3. Others: NA

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