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Low Voltage Products & Systems

SSM Plus Series

Medium Voltage Solid State Starters
5kV, 7kV, and 15kV Class
 The Power of Performance

In an unpredictable world the SSM Plus Series protects

both your motor and your load...

- Motor and starter protection is taken to a new level by combining a high-end

motor protection relay with a heavy duty solid state starter.
- Flexible control features and selectable ramping profiles to match any
application... no need to compromise performance.
- High level circuit isolation via fiber optics (standard on all units) for safety and
Advanced power quality immunity.
- Sealed NEMA 12 enclosures are standard equipment, not an expensive option.
Motor Control,
Protection,
Soft start & protect any AC motor
and Monitoring The SSM Plus Series starter is designed to start AC motors in any fixed speed
in a Reliable, application. It provides maximum protection with “True Thermal Modeling,” while allowing
smooth, stepless control of acceleration and deceleration. The SSM Plus Series provides
Field-Proven power control and protection for your most important assets.
Softstarter
Heavy-duty attitude
Highest rated power devices for maximum current carrying capacity. Rated at 500% for
60 seconds, the SSM Plus Series starter will not be the limiting factor in your application.
Expect peak Powerfull sustained gate pulse insures reliable SCR firing without reactors (unlike “wimpy”
performance pulse train designs that require a reactor to prevent SCR and motor damage).

from your critical

medium voltage Experience where it counts
With over 500,000 low voltage and medium voltage softstarters in operation, ABB has the
equipment when application expertise you need. No other softstarter manufacturer takes this product more
your motors are seriously or has as much experience applying solid state starters.

protected and Designed for:

controlled by - Heavy loads
- Tough environments
ABB SSM Plus - Reactor-less operation
Series
softstarters

2 SSM Plus Series | ABB MVSS Brochure

With the Features You Need...

1 Advanced motor protection relay and ramp features programmable via the keypad or a
laptop computer.

2 Fiber optically isolated low voltage compartment with up to 110kV BIL rating for safety
and reliability.

3 Built-in 120V control power transformer*; voltage and current metering.

4 Load-break / fault-make rated disconnect switch with door safety interlocking.*

5 Visible grounding bar for safe operation.

6 Coordinated motor fuses with blown fuse indicators.

7 Line isolation vacuum contactor.*

8 Fully rated bypass contactor for increased thermal capacity and optional across-the-
line starting.

9 Heavy duty SCR stack assemblies with ring transformer isolation for reliable SCR
gate firing.

10 RTD Option accepts up to 12 RTD inputs.

11 Zero sequence ground fault protection option.

12 Top entry, bottom exit with room for stress cones. Removable entry plates for eas
connections.

13 NEMA 12 gasketed enclosure (NEMA 3R optional).

*“Soft Start Only“ model available for retrofit applications.Does not include disconnect switch, line
isolation contactoror CPT. Customer supplied line start panel required.

ABB MVSS Brochure | SSM Plus Series 3

 Advanced Protection

All the features of a

motor protection relay without the added cost.

• True Thermal Modeling monitors the motor for excessive thermal conditions due to
starting, running and even ambient conditions.

Every facility has • Retentive Thermal Memory for continuous overload protection even after a com-
plete power loss. When power is restored, the SSM Plus remembers the last thermal
equipment critical condition of the motor, observes the off time via a real-time clock and adjusts the
to its operation thermal model accordingly.

and productivity. • Non-Volatile Memory stores the thermal memory without the need for batteries.
This equipment is
• True Time Thermal Tracking adjusts the thermal model for different cooling rates
often controlled based on motor tem perature, running state or power loss.
by medium
• Dynamic Reset Response Reset is only allowed after the motor has sufficient ther-
voltage AC mal capacity for a successful restart.
motors.
• Thermal Model Biasing adjusts for heating effects of phase current imbalance or
optional RTD inputs.
The SSM Plus
Series softstarter Flexible Setup

provides a high Choose the level of overload protection.

level of motor • Programmable Trip Classes selectable from NEMA/UL Classes 5 - 30.
control
• Dual Mode Protection separate trip curves for start and run modes (example: Class
and protection for 20 for start, Class 10 for run).
these critical
• Warning Levels can be programmed and assigned to one of six built-in output
motor relays.
applications.
• Custom Trip Curve programmable based on the motor manufacturer’s data or it
can use a „Learned Overload Curve“ that reflects normal running condition with a
programmable trip bandwidth.

• Remote or Automatic Overload Reset can be activated for unattended operations.

4 SSM Plus Series | ABB MVSS Brochure

 System Protection Features
the expensive look, without costly
add-ons or discreet devices

• Over Current /Electronic Shear Pin trip and alarm Ground Fault Option
safeguards your motor and equipment. Protects Zero Sequence ground fault protection can be provided to protect
against jammed loads, sand in pumps, detects equiment from damage due to faulty grounded conductors or mo-
worn out blades, etc. tor windings. Separate High (fast) and Low (slower) trip points and
alarm levels are avaiable to help prevent nuisance trips. The ground
• Under Current/Load trip and alarm sensing fault protection CT uses a fiber optic connection for safety isolation .
detects an underloaded motor due to shaft/belt RTD Input Option for Precise Thermal Management
breakage or loss of prime in pumping systems. Thermally biased, programmable RTD inputs can be multiple
types and can be individally named. Each RTD can be assigned to
• Dual Mode Short Circuit Trip (exclusive „toe- an output relay with diferent values for alarm or trip. Temperatures
inthe-water“ circuit) pre-checks the motor to prevent are recorded to the fault history and can be used to activate warning
starting into a shorted load. In the Run mode, it or trip relays based on setpoints. 12 RTD inputs can be configured
becomes an „electronic fuse“ tripping faster than in software to match the RTD material used and can be monitored at
most fuses and circuit breakers. the keypad or remotely.

• Phase Rotation, Phase Loss and Current Imba-

lance Protection

• Under Voltage, Over Voltage and Line Frequen-

cy trips and alarms protect against power problems
from the utility or generator.

Real-time Clock Features

• Coast Down/ Back Spin Lockout (programmable
up to 60 minutes) prevents a start attempt when the
motor / load is backspinning when the motor is turned
off.
• Elapsed Time Metering indicates run time for
scheuled maintenance or trouble shooting help.
• Time Between Starts Lockout eliminates motor and
equipment damage caused by repeated start com-
mands.
• Time and Date Stamping of faults for precise reco-
ring of what happened when.
• Starts-per-Hour Lockout/Short Cycle Timer allows
you to program the maximum number of starts per
hour and provides a programmed "wait time" (0 - 60
minutes) between start attempts.

ABB MVSS Brochure | SSM Plus Series 5

 Start it Soft...
Work it Hard!
Choose the acceleration ramp that is best for your application with the
flexibility of microprocessor based ramp control .

Pumps, Fans, Blowers & Conveyors

• Closed Loop Torque (CLT™) using PID algorithms is ideal for deep well pumps or
systems where the load conditions change from one start to the next.
• Linear Speed Ramping can be achieved by adding a tachometer feedback signal from
the motor.

Compressors & Chillers

• Voltage Ramp with Current Limit for applications that need the smoothness of voltage
ramping while maintaining the ability to start in limited power environments.
• For maximum motor power where the available power supply is severely limited, a
Current Limit/Current Step start can be used.

Process Machinery
• The Jog function can be used in initial machine setup. Apply just enough voltage/torque
to rotate the motor shaft without accelerating to full speed.
• Dual ramps are built-in, allowing for different load conditions and ramping requirment.

Generator Powered & Mobile Equipment

• Protect the integrity of your process even when power conditions are less than perfect.
• No need for reactors, regardless of motor lead length.

6 SSM Plus Series | ABB MVSS Brochure

 Pump-FlexTM Control

Custom Acceleration Curves can be

programmed to match your pump and hydraulic conditions. Select up to eight time and
torque points for smooth acceleration of your pump without surges or undue motor
thermal stress. Three selectable custom curves can be programmed to accommodate
changing load/pump conditions or for different processes.

Pump-FlexTM Decel Control

is a standard feature of the SSM Plus Series and a key reason for choosing ABB solid
state softstarters over other more traditional methods of motor control.

Experience the difference - Pump-FlexTM Decel

A gradual reduction in the output torque of your pump motor is provided when a stop
signal is initiated. When the motor output reaches a point where the check valve can
be safely and gently closed, the Pump-FlexTM circuit automatically turns itself off. No
need for external timers or auxiliary controls.

Maximize performance
Since no two pumps or pump applications are exactly the same, the flexible settings
of Pump-FlexTM decel control allow you to tailor the output to precisely match your
application requirements.

For Soft Starting & Eliminate the damaging effects of “Water Hammer“
Soft Stopping When traditional electro-mechanical motor controls are used, motor torque is immedia-
tely lost when the power is turned off. The fluid that is flowing through the system, and
the kinetic energy associated with it, immediately reverses direction. To prevent the
• Unique to Solid reverse flow, a check valve typically is slammed shut, trapping the kinetic energy in the
State starters piping system. This creates a shockwave often referred to as “Water Hammer.“

• Eliminate "Water
Hammer" Minimize maintenance costs & downtime
By gradually reducing motor torque using Pump-FlexTM decel control, this potentially
• Minimize Down- destructive pump output pressure is allowed to slowly dissipate in the system during
time the stopping process. Check valves close gently and other fluid system components
including pipes, valves, flanges, couplings and hangers are no longer subjected to the
• Reduce Mainte- shock and destructive potential of water hammer.
nance Costs

ABB MVSS Brochure | SSM Plus Series 7

 Customized Line-ups

The standard Class E-2 SSM Plus Series soft start design can be packaged as a "building-wide solution".

Medium voltage MCC line-ups or stand-alone starters customized to meet your application needs.

• Main disconnects • Multiple motors on one starter

• Main-tie-mains • PFC capacitor control

• Incoming line sections • Reversing or 2-speed motors

• Transformer feeders • SCADA communications

• Across-the-line starters • Cone valve logic control

• VFD bypass isolation • Conveyor controls

• Coordinated key interlocks • PLC Logic

8 SSM Plus Series | ABB MVSS Brochure

Designed to Your
Project Specifications

Medium Voltage Control Centers

Typical 5kV MCC options: (457.2mm) (609.6mm) (914.4mm)

Incoming/pull sections 18", 24" or 36" wide

Busbars 800A, 1200A, or 2000A
Tin plated copper
Braced for 78kA fault withstand
Safety key interlocks
Main fused disconnects 400A, 600A or 1200A
Auxiliary across-the-line starters
Control sections 24" or 36" wide (609.6mm) (914.4mm)
Feeder switches 400A, 600A or 1200A
Protection relays and other accessories
Low voltage transformers
AC drive bypass isolation
PLC logic control
Power factor correction capacitor controls
Custom packaging with draw-out switch gear
Contact factory for 7kV and 15kV application requirements.

Specialty Motor Applications

4160V, multi-motor Softstarter • Synchronous Exciter

designed to simultaneously start The SSM Plus Series can be integrated with synchronous exciters in both
(3) 600HP conveyor motors. brush and brushless packages.
• Wound Rotor
Apply the exact rotor resistance needed for your application, while soft starting
the stator with the SSM Plus Series.
• Reversing or 2 speed
Controls can be built-in, or the SSM Plus Series can be retrofitted behind
existing 2 speed controllers.
• Inching / Spotting Control
For low speed load positioning to line up access ports, test blade positions, etc.
• Multiple Motor
Control and protect multiple motors from one softstarter

ABB MVSS Brochure | SSM Plus Series 9

 Advanced Integration

Flexible I/O
Specifically designed • 120Vac control power input accepts long control circuit runs without the need
for ease of integration for interposing relays.
into automated • 8 programmable relay outputs for control flexibility without the need for exter-
nal auxiliary relays or add-on cards.
systems, the SSM • 2 programmable analog outputs (0 - 10Vdc or 4 - 20mA).
Plus Series offers
communications and
flexible I/O as Communication Ready
standard Built-in comm ports
• RS-232 for one on one communcations with a PC.
• RS-485 for multi-drop communications with Modbus RTU protocol as standard.

Multi-Drop
For on-line monitoring, control and programming, the SSM Control Center software
uses the standard RS-485 port to communicate via Modbus RTU protocol. Multid-
rop compatible for communicating with multiple units in the field, global data such
as operating currents, voltages, power factor, etc. can be displayed for each unit.
Individual parameters for any selected unit are displayed in the lower right section
of the screen, and are fully interactive in real time. Anything that can be done at the
unit can be done via software. Communications options include DeviceNet, Field-
bus, Ethernet and several others.

One to One
Program and store softstarter setpoints with Windows based software, SSM-Win.
The software uses the RS-232 port to duplicate the operator interface on the
screen and steps through the setup or storage of operating parameters.

10 SSM Plus Series | ABB MVSS Brochure

Technical Highlights
of the ABB SSM Plus Series

Type of Load Auxiliary Contacts

3-phase medium voltage AC induction or Multiple Form C contacts rated 5A @ 250VAC max.
synchronous motors 6 fully programmable relays (including fail-safe operation)
AC Supply Voltage 5 dedicated relays (fault, at-speed, etc.)
2300, 3300, 4160, 6000/7200V, 11-15kV
VAC +10% to -15%, 50/60 Hz line voltages Programmable Features
Motor FLA, service factor, insulation class
HP Ratings Dual Ramp Adjustments - Two independent settings for:
Up to 10,000 HP @ 7.2kV (1500 Amps) - Initial Torque: 0 - 100% of nominal torque, voltage or current
Up to 20,000 HP @ 15kV (800 Amps) - Current Limit: 200 - 600% of motor FLA
Contact factory for higher rating requirements - Acceleration Time: 1 - 120 seconds
Three Custom Curves: Via plotted torque/time axis points
Overload Rating Pump-FlexTm Decel: 1 - 60 seconds with begin & end torque adj
AC53b 600-30-60m Kick Start: 0.1 - 2.0 seconds (10 - 100% voltage)
Tach Feedback (option): Closed loop speed ramp
Power Circuits
Series strings of SCR power modules (1, 2 or 3 mat- Motor and Starter Protection
ched pairs of SCRs per phase depending on voltage Electronic Overload Phase Loss
rating) Phase Imbalance Phase Reversal
Short Circuit Detection Over / Under Current
SCR Peak Inverse Voltage Over / Under Voltage Shorted SCR / Shunt Trip
Line Voltage PIV Rating Line Voltage PIV Rating Starter Over-Temp Coast Down Lockout
2300 6500 6500 19500 Starts per Hour Lockout Time between starts
3300 9000 6900-7200 26000 RTD Input (Option) Ground Fault (Option)
4160 13000 11000 27000
6000 18000 13-15kV 39500 Statistical Data
Elapsed run time, last start time, average starting current, stores
BIL Rating history of up to 60 events (data includes date & time, phase &
2300V - 7200V 60kV ground fault current). Also displays time-to-trip, remaining inhibit
11000 - 15000V (110kV) time and starts/hour values.

Transient Voltage Protection Metering (Voltage & Current)

dv/dt circuits (1 per SCR pair) Percent of FLA, phase currents, kVAR, kVA, kW, power factor,
demand, avg. start current, remaining thermal register, thermal
Vacuum Bypass Contactor capacity to start, measured capacity to start, time since last
Standard on all models, line start rated start, line frequency, phase order, RTD values (optional)

Ambient Operating Conditions Enclosure

0 - 50°C (82° F to 122° F) (Optional -20° to 50° C NEMA 12 with 3R optional (not for direct sun applications), top
with heaters) and bottom entrance plates, 11 gauge steel, ASA #61 gray pow-
5 - 95% relative humidity der coated paint.
0 - 3300 ft (1000m above sea level without derating)
Communications
Digital Control Unit (DCU) RS485 with Modbus RTU protocol or RS232 with windows
Programmable keypad/operator with 2 lines x 20 interface.
character backlit LCD display. Status/Alarm
LEDs (indicate: Power, Run, Alarm, Trip, Aux 1 - 8)

ABB MVSS Brochure | SSM Plus Series 11

 Your best choice for Solid State Controls is a company that
COMPANY
provides you with the attention, innovation and quality you
deserve and these things can only come from a company
dedicated to that one endeavor. We do one thing and we do
it well, and with more field experience than any other motor
control manufacturer that offers Solid State Controls. Our
range of AC motor starting products is second to none with
a commitment to quality in design.
PRODUCTS

At ABB, we believe in designing all of our products to be

capable of controlling even the toughest loads. This "Heavy
Duty Attitude" provides our customers with the greatest
reliability, the most flexibility and the highest value for their
electrical control budget.

ABB Low Voltage Products & Systems, located in Wichita Falls,

TX, provides an experienced and knowledgeable Customer
PEOPLE

Service, Technical Support and Engineering staff to comple-

ment our manufacturing capabilities. Local support can also be
obtained through our distributors and regional offices located in
key industrial areas around the world.

No matter how you choose to start or protect your motor, you

can always expect the best from ABB... in our products, our
prices, our service, and our support.

12 SSM Plus Series | ABB MVSS Brochure

Contact us

ABB, Inc.
Low Voltage Products & Systems
1206 Hatton Road
Wichita Falls, TX 76302
Phone: 888-385-1221
Fax: 940-397-7085
E-Mail: abblvps@us.abb.com
www.abb.us/lowvoltage