SECTION- A

1-Jigs and Fixtures are used for

a) Mass production
b) Identical parts production- ANS
c) Both ‘A’ and ‘B’
d) None of the above
 
2-The use of jigs and fixtures
a) Facilitates deployment of less skilled labour for production
b) Eliminates pre-machining operations like marking, measuring, laying out etc)
c) reduced manual handling operations
d) All of the above- ANS
 
3-The following is(are) the function(s) of a jig
a) Holding
b) Locating
c) Guiding
d) All of the above- ANS
 
4-A fixture does not
a) Holds the workpiece
b) Locate the workpiece
c) Guide the tool- ANS
d) All of the above
 
5-Jigs are not used in
a) Drilling
b) Reaming
c) Tapping- ANS
d) Milling 

6-Fixtures are used in

a) Milling
b) Shaping
c) Turning
d) All of the above- ANS
 
7-Principle of ______ states that “In order to achieve the maximum accuracy in location the locating points should,
therefore, be placed as far apart from one another as it is possible”.
a) Six point location- ANS
b) Least points
c) Extreme positions
d) Mutually perpendicular planes
 
8-The following holds the workpiece securely in a jig or fixture against the cutting forces
a) Locating device
b) Clamping device- ANS
c) Guiding device
d) Indexing device
 
9-The following is a quick acting clamp
a) Hinged clamp- ANS
b) Cam operated clamp
c) Bridge clamp
d) Edge clamp
 
10-The following material is commonly used for making locating and clamping devices
a) High carbon steel- ANS
b) Low carbon steel
c) High speed steel
d) Die steel

11-The following type of jig is used for machining in more than one plane
a) Template jig
b) Plate type jig
c) Open type jig- ANS
d) Box type jig

12-The following type of jig suits best for drilling of holes in hollow cylindrical components, with relatively smaller
outside and inside diameters, such as bushes
a) Solid type jig
b) Pot type jig
c) Box type jig- ANS
d) Open type jig

13-The following type of jig is used to drill a series of equidistant hole along a circle
a) Index jig
b) Plate type jig- ANS
c) Open type jig
d) Pot type jig
 
14-This type of jig is employed on multi-spindle machines
a) Index jig
b) Universal jig
c) Open type jig
d) Multi-station jig- ANS
 
15-The following jig can be used for several different work pieces and operations
a) Template jig
b) Multi-station jig
c) Index jig
d) Universal jig- ANS
 
16-The following is(are) the advantage(s) of cast jigs or fixtures
a) No heat treatments are required for the cast jigs and fixtures
b) It prevents the occurrence of tool chatter in milling
c) If cast jigs or fixture drops down, they don’t get misaligned or de-shaped, although it may break- ANS
d) All of the above
 
17-The jigs and fixtures can be constructed through
a) Casting
b) Fabrication
c) Welding
d) All of the above- ANS

18) V-blocks (Vee locators) are used for clamping as well as locating when faces are inclined upto
a) 30o- ANS
b) 12o
c) 9o
d) 3o

19)  Which type of Support pin or rest button is shown in below diagram?
a) Fixed type support pin- ANS
b) Adjustable type support pin
c) Support pad
d) Wedge type support pin

20) Jigs and fixtures are

a) machining tools
b) precision tools
c) both a) and b)- ANS
d) none of the above

21) A device, in which a component is held and located for a specific operation and bushes are integrated that guide
the tool, is called as
a) jig- ANS
b) fixture
c) both a) and b)
d) none of the above

22) Fixtures are generally NOT used in connection with

a) drilling operation 
b) reaming operation
c) tapping operation- ANS
d) milling operation

23)  How jigs are in terms of weight compared to fixtures?

a) Jigs are lighter than fixtures- ANS
b) Jigs are heavier than fixtures
c) Jigs are equal in weight to fixtures for same operation
d) cannot say

24) A jig is used to

a) drill a hole
b) locate and clamp a work piece
c) locate, clamp the work piece and guide the cutting tool-ANS
d) set the work piece for measurement

25). Common feature between jig and fixture is that both are used for
a) cutting the work piece
b) holding the work piece
c) locating the work piece- ANS
d) testing and inspection of the work piece

24) Slip bush is used in jig where

a) The drill bit can slip on the work piece- ANS
b) Holes are too close
c) The bush is to be replaced every time
d) A liner is used along with bush
25) Liner in a bush of a jig
a) saves the bush from wear
b) strengthens the bush
c) offers lubrication
d) aligns the bush in a hole- ANS

26) A cam is used in a jig to

a) locate the work piece
b) lift a heavy work piece- ANS
c) move the work piece frequently
d) to clamp the work piece

27) A turning fixture is used on the lathe

a) to turn a non‐symmetric job
b) so that the surface finish of the work piece is not spoiled- ANS
c) to turn the work piece which otherwise cannot be fitted on the lathe
d) to turn long jobs

28) An indexing jig is used to

a) plane surfaces
b) one angular settings
c) multi angular settings- ANS
d) multi plane settings

29) A fixture is used to

a) save time
b) fix odd shaped jobs
c) easy handling
d) all of the above- ANS

30) The quickest clamping device is a

a) wing nut- ANS
b) knurled nut
c) cam/eccentric
d) Conventional nut

31) A conical locater has the advantage of

a) easy location
b) self centering
c) both (a) and (b)- ANS
d) offers good grid

32) Which of the following sentences are true for jigs and fixtures?
1. Using jigs and fixture produce work rapidly
2. High speed, feed and depth of cut can be used in machining with the help of jigs and fixtures
3. Jigs and fixture cannot be used in machining of complex and heavy components
a) (1) and (2) - ANS
b) (2) and (3)
c) (1) and (3)
d) All of the (1), (2) and (3)

33) The device which place the workpiece in the same position, in jig and fixture, cycle after cycle is called as
a) placing device
b) fixing device
c) locating device- ANS
d) positioning device
34) Which fixtures are used for machining parts which must have machined details evenly spaced?
a) Profile fixtures
b) Duplex fixtures
c) Indexing fixtures- ANS
d) None of the above

35) The device which is used to remove workpiece from close-fitting locators, after the workpiece has been machined is
called as
a) remover
b) ejector- ANS
c) escaper 
d) blocker

36) A jig is used for

a) machining purpose
b) checking purpose
c) batch production
d) mass production- ANS

37) Fixture locates the job but does not

a) guides the tool- ANS
b) holds the job
c) holds the tool
d) supports the job

38) With the use of jigs and fixtures total cost of production
a) Increases
b) Decreases- ANS
c) Remains same
d) Jigs are not used in production

39) Jigs and fixtures increases the accuracy of parts

a) True- ANS
b) False

40) Number of degree of freedom of a workpiece in space is equal to

a) 10
b) 12- ANS
c) 14
d) 16

SECTION-B
41) With the use of jigs and fixtures quality control expenses will
a) Reduces - ANS
b) Increases
c) Jigs and fixtures are not used in production process

42) Which of the following is not correct about the fixture?

a) It is used to hold the work
b) It is used to position the work
c) It assures high accuracy of parts
d) It is used to guide the cutting tool- ANS

44) In which of the following operations jigs are preferred over fixture?
a) Drilling- ANS
b) Turning
c) Milling
d) Grinding
45) With the use of jigs and fixtures
a) Labour cost increases
b) Labour cost decreases- ANS
c) None of the above.

46) Fitment between liner bush and jig bush

a) Transition fit- ANS
b) Clearance fit
c) Interference fit

47) Minimum no. of bolt and dowel used to align two plates
a) 2 bolts, 2 dowels
b) 2 bolts, 1 dowels
c) 1 bolts, 2 dowels
d) 1 bolts, 1 dowels- ANS

48) Fool proofing is done

a) To prevent wrong loading of work piece and operator’s mistakes- ANS
b) To prevent wrong machining
c) To prevent Machine faults
d) All of the above

49) Conical locators are used to locate

a) Rough unmachined cylindrical work piece
b) Machined cylindrical work piece
c) Holes of unmachined work piece

50) Toggle Clamps are used for

a) Rigid Clamping
b) Quick Clamping- ANS
c) Both a) and b)
d) None of these

51) What type of drill jigs are used for drilling equidistant holes on the same plane
a) Pot Drill jig
b) Plate Drill jig- ANS
c) Channel Drill jig
d) All of the above

52) Self- Centering Chucks can hold

a) flat work piece
b) cylindrical work piece- ANS
c) conical work piece
d) All of the above

53) Independent four jaw chucks can be used for holding

a) flat work piece
b) cylindrical work piece
c) conical work piece
d) All of the above- ANS

54) Lines used to show work piece in a drawing of jig or fixture

a) Hidden line
b) Uniform line
c) Centre line
d) Phantom line- ANS

55) H7g6 is a _________ fit.

a) Force fit
b) Press Fit
c) Push Fit
d) Slide Running Fit- ANS

56) Location in a jig or fixture should prevent

a) Linear motion
b) Rotary motion
c) Both a) and b) - ANS

57) Adjustable Locators are used to locate a work piece from

a) Profile surface- ANS
b) Cylindrical surface
c) Plane surface
d) None of these

58) A hollow cylindrical work piece can be located using

a) Conical Locators- ANS
b) Cylindrical Locators
c) Diamond Pin Locators
d) All of the above

59) A rough, uneven or tapered plane surface should be located by ____ adjustable location pins.
a) 4
b) 3- ANS
c) 2
d) 5

60) A flat work piece can be prevented from linear and rotary motion by ____ location pads.
a) 4
c) 6- ANS
b) 7
d) 5

61) Which one of these is Quick Action Clamp?

a) Edge Clamps
b) Hinged Clamps
c) Hook Clamps
d) Toggle Clamps- ANS

62) Which type of drill jig can be used for drilling equidistant holes in a flat work piece in different angles?
a) Linear Index Drill jig
b) Rotary Index jig- ANS
c) Indexing Plate
d) All of these

63) Spherical washers can be used to clamp on _________

a) Flat surface
b) Angular Surface- ANS
c) Rough Surface
d) All of the above

64) Material used for Jig Housing

a) Cast iron
b) Mild Steel- ANS
c) Aluminum
d) Stainless Steel

65) Material used for Jig Plate

a) Cast iron
b) Mild Steel- ANS
c) EN-31
d) Stainless Steel

66) Material used for Jig Bush

a) Cast iron
b) Mild Steel
c) Aluminum
d) EN-31- ANS

67) Fool Proofing can be done by using

a) providing sighting plate
b) Locators
c) Nesting Pins- ANS
d) All of these

68) ______ is used as locators for machining external surface of a cylindrical work piece
a) Mandrels- ANS
b) V block
c) Turning Fixtures
d) All of the above

69) When EN-31 material is being used in jigs & fixtures

a) to prevent wear and tear- ANS
b) to resist thrust
c) to resist load
d) none of the above

70) What is Jig?

a) work holding device
b) tool holding device
c) Both a) and b) - ANS
d) none of these

71) H7p6 is __________ fit.

a) Running Fit
b) Push Fit- ANS
c) Press Fit
d) Force Fit

72) H7f6 is a ___________ fit.

a) Running Fit- ANS
b) Push Fit
c) Press Fit
d) Force Fit

73) H7h6 is a ___________ fit.

a) Running Fit
b) Push Fit
c) Press Fit- ANS
d) Force Fit

74) H7s6 is a ___________ fit.

a) Running Fit
b) Push Fit
c) Press Fit
d) Force Fit- ANS

75) In a Fitment H7g6, ‘H’ stands for___________

a) Hole Dimension- ANS
b) Shaft Dimension
c) None of these

76) In a Fitment H7g6, ‘g’ stands for___________

a) Hole Dimension
b) Shaft Dimension- ANS
c) None of these

77) Why undercut is provided in bushes?

a) to reduce weight
b) for proper fitment- ANS
c) for oiling
d) for alignment

78) Why leading angle is being provided in bushes?

a) for proper alignment
b) for leading a shaft into bush- ANS
c) for proper guiding
d) All of the above

79) Why knurling is provided in handles of checking pins?

a) for proper gripping- ANS
b) for good looks
c) to reduce friction
d) to increase cycle time

80) A fixture should be __________.

a) Expensive
b) Heavy weight
c) Light weight- ANS
d) Good appearance
SECTION-C

81) The use of jigs and fixtures

a) Facilitates deployment of less skilled labour for production
b) Eliminates pre-machining operations like marking, measuring, laying out etc)
c) reduced manual handling operations
d) All of the above- ANS

82) Principle of ______ states that “In order to achieve the maximum accuracy in location the locating points should,
therefore, be placed as far apart from one another as it is possible”.
a) Six point location- ANS
b) Least points
c) Extreme positions
d) Mutually perpendicular planes

83) The following material is commonly used for making locating and clamping devices
a) High carbon steel- ANS
b) Low carbon steel
c) High speed steel
d) Die steel

84) The following is(are) the advantage(s) of cast jigs or fixtures

a) No heat treatments are required for the cast jigs and fixtures
b) It prevents the occurrence of tool chatter in milling
c) if cast jigs or fixture drops down, they don’t get misaligned or de-shaped, although it may break- ANS
d) All of the above

85) The jigs and fixtures can be constructed through

a) Casting
b) Fabrication
c) Welding
d) All of the above- ANS

86) The following jig can be used for several different work pieces and operations
a) Template jig
b) Multi-station jig
c) Index jig
d) Universal jig- ANS

87)This type of jig is employed on multi-spindle machines

a) Index jig
b) Universal jig
c) Open type jig- ANS
d) Multi-station jig

88) The device which is used to remove workpiece from close-fitting locators, after the workpiece has been machined is
called as
a) remover
b) ejector- ANS
c) escaper
d) blocker

89) The device which place the workpiece in the same position, in jig and fixture, cycle after cycle is called as
a) placing device
b) fixing device
c) locating device- ANS
d) positioning device

90) What is the material for STUD in jigs and fixtures?

a) Gun metal
b) M.S.
c) C.I. - ANS
d) EN-31

91) Why clearance between Jig and Component is necessary?

a) To accommodate various sizes if work.
b) Speeds up unloading of the part from the tool and hence production rate.
c) Movement of clamp should be minimum.
d) All of the above - ANS

92)Which of these are not Loading and Unloading arrangements?

a) There should be adequate clearance for loading and unloading. Hence process becomes quick and easy.
b) Size variation must be accepted.
c) It should be hardened material and non sticky. - ANS
d) It should always be arranged directly above points supporting the work.

93) Which of these are not the Essential features of Jigs and Fixtures?
a) Reduction of idle time.
b) Replaceable part or standardization
c) Provision for coolant
d) Costly and difficult to handle. - ANS

94) A turning fixture is used on the lathe

a) to turn a non-symmetric job
b) so that the surface finish of the work piece is not spoiled- ANS
c) to turn the work piece which otherwise cannot be fitted on the lathe
d) to turn long jobs

95) Gauge blocks are mainly used in____________ for effective handling.
a) Jigs
b) Fixtures- ANS

96) Jigs and fixtures facilitate the production of articles in________ quantities with high degree of__________,
uniform quality and interchangeability at a competitive cost.
a) large, accuracy- ANS
b) small, accuracy
c) large, precision
d) small, precision

97) Jigs and fixtures increase the productivity, and increase ___________.
a) individual marking
b) positioning and frequent checking
c) operation time
d) accurate work pieces. - ANS

98) Which of the following is incorrect about jigs and fixtures?

a) High Productivity
b) Costly, Expensive- ANS
c) Skill Reduction
d) Interchangeability and Quality

99) Which of these are the functions of locating pins?

a) even distribution of load on supporting surface
b) used for clamping work piece
c) to locate work piece- ANS
d) centralize the work piece

100) Initial Location for the work piece, minimum ______ points are needed.
a) 4
b) 3- ANS
c) 6
d) 5