TDA4605

CONTROL CIRCUIT FOR SWITCH MODE POWER SUPPLIES

USING MOS TRANSISTORS

. FOLD-BACK CHARACTERISTIC PROVIDES

OVERLOAD PROTECTION FOR EXTERNAL

. DIODES
BURST OPERATION UNDER SHORT-CIR-

.. CUIT AND NO LOAD CONDITIONS

LOOP ERROR PROTECTION
SWITCH-OFF IN CASE OF TOO LOW LINE

. VOLTAGE (under voltage switch-off)

LINE VOLTAGE COMPENSATION OF OVER-

.. LOAD POINT
SOFT-START FOR SMOOTH START-UP
CHIP OVER-TEMPERATURE PROTECTION
DIP8
(Plastic Package)

. (thermal shutdown)
ON-CHIP PARASITIC TRANSFORMER OS-
ORDER CODE : TDA4605

. CILLATION SUPPRESSION CIRCUITRY

DECREASE OF REGULATED VOLTAGE FOR
LOW POWER CONSUMPTION

DESCRIPTION
The IC TDA4605 controls the MOS Power Transis-
tor and performs all necessary regulation and
monitoring functions in free running flyback con- SO8
verters. Since good load regulation over a wide (Plastic Micropackage)
load range is attained, this IC is particularly suitable
ORDER CODE : TDA4605D
for Consumer as well as Industrial Power Supplies.

Alternative source of the TDA4605 is also avail-

able from SIEMENS Semiconductors Consumer
Electronics A.G.

PIN CONNECTIONS

REGULATION INPUT 1 8 ZERO CROSSING DETECTOR INPUT

PRIMARY CURRENT SIMULATION 2 7 SOFT-START

PRIMARY VOLTAGE MONITORING 3 6 SUPPLY VOLTAGE

GROUND 4 5 OUTPUT
4605-01.EPS

April 1996 1/6

TDA4605

PIN CONFIGURATION
Pin
Description
Number
1 Regulating voltage : information input concerning secondary voltage.
By comparing the regulating voltage obtained from the regulating winding of the transformer with the
internal reference voltage, the output pulse width on Pin 5 is adapted to the load of the secondary side
(normal, overload, short circuit, no load)
2 Primary current simulation : information input regarding the primary current. The primary current rise in the
primary winding is simulated at Pin 2 as a voltage rise by means of external RC element. When a value is
reached that is derived from the regulating voltage at Pin 1, the output pulse at Pin 5 is terminated. The
RC element serves to set the maximum power at the overload point.
3 Primary voltage detector : input for primary voltage monitoring. When the line voltage is too low the IC is
switched-off by comparing V 3 with an internal reference. Voltage at Pin 3 is used for overload point
compensation.
4 Ground
5 Output : push-pull output for charge and discharge of the gate capacitance of the power MOS transistor.
6 Supply voltage : Supply voltage input. From it are derived a stable internal reference voltage (VREF) and
the switching threshold V6A, V6E, V6 max and V6 min for the supply voltage detector.
if V6 > V6E the VREF is switched on and switched off when V6 < V6A. In addition the logic is only enable for
V6 min < V6 < V6 max.
7 Soft-start : input for soft-start and integration network. Start-up will begin with short pulses by connecting a
capacitor between Pin 7 to ground. This capacitor together with a resistor connected between Pin 7 and
error amplifier output also as acts an integrator network for regulation.

4605-01.TBL
8 Zero detector : Input for the oscillator feedback. After starting oscillator, every zero transit of the feedback
voltage (falling edge) triggers an output pulse at Pin 5. The trigger threshold is at typically - 50mV

BLOCK DIAGRAM

6 2 5
TDA4605

Re fere nce S upply P rima ry Output S ta ge

Voltage Voltage V2B Current a nd
(typ. 3V) Monitor Recopy Current Limit

VREF
S ta rting
4 V6min V6A V6E V 6ma x Vs t Impulse
Genera tor Logic
Current
S ource Regulating
VR & Ove rload
Amplifier S top
1 Comp.

Zero
Ove rloa d Low Volta ge Cros s ing
Point Vu P rote ction De te ctor
Corre ction Monitoring
4605-02.EPS

3 7 8

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 TDA4605

ABSOLUTE MAXIMUM RATINGS

Symbol Parameter Pin Value Unit
V1 1 -0.3, +3 V
V2 2 -0.3 V
V3 Supply Voltage 3 -0.3 V
V4 4 -0.3 V
V6 6 -0.3, +20 V
V7 7 -0.3 V
I1 1 3 mA
I2 2 3 mA
I3 3 3 mA
I4 Supply Current tp ≤ 50µs, V ≤ 0.1 4 - 1.5 A
I5 tp ≤ 50µs, V ≤ 0.1 5 -0.5, +1.5 A
I6 tp ≤ 50µs, V ≤ 0.1 6 0.5 A
I7 7 3 mA
I8 8 -3, +3 mA

4605-02.TBL
o
Tj Junction Temperature (autom. thermal disjunction) +125 C
o
Tstg Storage Temperature -40, +125 C

THERMAL DATA
Symbol Parameter Value Unit
o
R th(j-a) Junction-ambient Thermal Resistance 80 C/W

4605-03.TBL
o
Rth(j-c) Junction-case Thermal Resistance 45 C/W
o
Tamb Ambient Temperature -20, +85 C

ELECTRICAL CHARACTERISTICS (VCC = 10V, Tamb = 25oC, unless otherwise specified)

Symbol Parameter Test Conditions Min. Typ. Max. Unit
START-UP HYSTERESIS
I6E0 Start-up Current Drain V6 = V6E 0.6 0.8 mA
V6E Switch-on Voltage 11 12 13 V
V6A Switch-off Voltage 4.5 5 5.5 V
I6E1 Switch-on Current V6 = V6E 11 mA
I6A1 Switch-off Current V6 = V6A 10 mA
VOLTAGE CLAMP (V6 = 10V, IC Switched off)
V2(Max.) At Pin 2 (V6 < V6E) I2 = 1mA 5.6 6.6 9 V
V3(Max.) At Pin 3 (V6 < V6E) I3 = 1mA 5.6 6.6 9 V
CONTROL RANGE
V1R Control Input Voltage 400 410 420 mV
-VR Voltage Gain of the Control Circuit in the Control VR = d(V2S - V 2B)/dV1 43 dB
Range f = 1kHz
PRIMARY CURRENT SIMULATION VOLTAGE
V2B Basic Value 0.955 1.00 1.03 V
OVERLOAD RANGE AND SHORT CIRCUIT OPERATION
V2O Peak Value in the Range of Secondary Overload V1 = V1R - 10mV 2.8 2.95 3.1 V
DV 2 Maximum Ramp Amplitude V2O - V2B 1.82 1.95 2.08 V
V2S Peak Value in the Range of Secondary Short V1 = 0 2.3 2.5 2.7 V
Circuit Operation
4605-04.TBL

FOLDBACK POINT CORRECTION

-I2 Foldback Point Correction Current V3 = 3.7V 300 500 650 µA

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TDA4605

ELECTRICAL CHARACTERISTICS (VCC = 10V, Tamb = 25oC, unless otherwise specified) (continued)
Symbol Parameter Test Conditions Min. Typ. Max. Unit
GENERALLY VALID DATA (V6 = 10V)
VOLTAGE OF THE ZERO Transition DETECTOR
V8P Positive Clamping Voltage I8 = 1mA 0.75 V
V8N Negative Clamping Voltage I8 = -1mA -0.2 V
V8S Threshold Value 40 50 mV
TUL Suppression of Transformer Ringing 3 3.8 4.5 µs
-I8 Input Current V8 = 0 0 4 µV
PUSH-PULL OUTPUT STAGE
SATURATION VOLTAGES
VSatU Pin 5 Sourcing I5 = -0.1A 1.5 2.0 V
VSatU Pin 5 Sinking I5 = +0.1A 1.0 1.2 V
VSatU Pin 5 Sinking I5 = +0.5A 1.4 1.8 V
OUTPUT SLOW RATE
+dV5/dt Rising Edge 70 V/µs
-dV5/dt Falling Edge 100 V/µs
REDUCTION OF CONTROL VOLTAGE
-I1 Current to reduce the Control Voltage V7 = 1V 50 µA
PROTECTION CIRCUIT
V6(Min.) Undervoltage Protection for V6 : 7.0 7.25 7.5 V
Voltage at Pin 5 = V5(Min.) if V6 < V6(Min.)
V6(Max.) Overvoltage Protection for V6 : 15 16 16.5 V
Voltage at Pin 5 = V5(Min.) if V6 > V6(Max.)
V3A Undervoltage Protection for VAC : V2 = 0V 970 1005 1040 mV
Voltage at Pin 5 = V5(Min.) if V3 < V3A
o
Oj Over Temperature : at the given chip temperature the 150 C
IC will switch V5 to V5(Min.)
V3Sat Voltage at Pin 3 if one of the protection functions was I3 = 750µA 0.4 0.8 V

4605-05.TBL
triggered ; (V3 will be clamped until V6 < V6A)
I6 Current Drain during Burst Operation V3 = V2 = 0V 8 mA

FUNCTIONAL DESCRIPTION secondary side.

In free running fly-back converters, the TDA4605 In different load ranges, the SMPS will behave as
assumes control of a MOS power transistor and all follows :
necessary regulation and monitoring functions.
- No-Load Operation : The power supply unit
The serial circuit of power transistor and primary oscillates in non continuous mode at a typical
winding of the flyback transformer is connected to frequency of 20 to 40kHz. Depending upon the
the input voltage. During the switch-on period of the transformer winding and the regulated voltage
transistor, energy is stored in the transformer and divider, the output voltage can be slightly above
during the switch-off period it is fed to te load via the nominal value.
the secondary winding. By varing the switch-on - Normal Operation : Starting from typ. 200kHz,
time of the power transistor, the IC controls each the switching frequency falls with increasing load
portion of energy transferred to the secondary side and decreasing AC voltage. The duty cycle de-
such that the output voltage remains nearly inde- pends primarily on the AC voltage. The output
pendent of load variations. voltage is only slightly load-dependen t.
The required control information is taken from the - OverloadPoint : Maximum output power is avail-
input voltage during the switch-on period and from able at this point of the output characteristics
a regulation winding during the switch-off period. A - Overload : The energy transferred per operation
new cycle begins as soon as the energy stored in cycle is limited at the top. Therefore, the output
the transformer has been totally delivered to the voltage will fall with secondary oveloading.

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 TDA4605

PACKAGE MECHANICAL DATA

8 PINS - PLASTIC DIP

PM-DIP8.EPS
Millimeters Inches
Dimensions
Min. Typ. Max. Min. Typ. Max.
A 3.32 0.131
a1 0.51 0.020
B 1.15 1.65 0.045 0.065
b 0.356 0.55 0.014 0.022
b1 0.204 0.304 0.008 0.012
D 10.92 0.430
E 7.95 9.75 0.313 0.384
e 2.54 0.100
e3 7.62 0.300
e4 7.62 0.300
F 6.6 0260
I 5.08 0.200
DIP8.TBL

L 3.18 3.81 0.125 0.150

Z 1.52 0.060

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TDA4605

PACKAGE MECHANICAL DATA

8 PINS - PLASTIC MICROPACKAGE (SO)

PM-SO8.EPS
Millimeters Inches
Dimensions
Min. Typ. Max. Min. Typ. Max.
A 1.75 0.069
a1 0.1 0.25 0.004 0.010
a2 1.65 0.065
a3 0.65 0.85 0.026 0.033
b 0.35 0.48 0.014 0.019
b1 0.19 0.25 0.007 0.010
C 0.25 0.5 0.010 0.020
c1 45o (Typ.)
D 4.8 5.0 0.189 0.197
E 5.8 6.2 0.228 0.244
e 1.27 0.050
e3 3.81 0.150
F 3.8 4.0 0.15 0.157
L 0.4 1.27 0.016 0.050
M 0.6 0.024
SO8.TBL

o
S 8 (Max.)
Information furnished is believed to be accurate and reliable. However, SGS-THOMSON Microelectronics assumes no responsibility
for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result
from its use. No licence is granted by implication or otherwise under any patent or patent rights of SGS-THOMSON Microelectronics.
Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all
information previously supplied. SGS-THOMSON Microelectronics products are not authorized for use as critical components in life
support devices or systems without express written approval of SGS-THOMSON Microelectronics.

 1996 SGS-THOMSON Microelectronics - All Rights Reserved

Purchase of I2C Components of SGS-THOMSON Microelectronics, conveys a license under the Philips
I2C Patent. Rights to use these components in a I2C system, is granted provided that the system conforms to
the I2C Standard Specifications as defined by Philips.

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