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Products Used in Steel Manufacturing (ZAM)
Products Used in Steel Manufacturing (ZAM)
Manufacturing
TRAINING SESSION
• MELTING ITEMS
Ferro Alloys
Slide Gate Set
K90
Thermocouple Tips
Pyrometer
• CASTING ITEMS
Copper Mould Tubes
Brass Nozzles
Casting Powder
• ROLLING ITEMS
Rolls
CNC Machines
Tag Machines
• GENERAL ITEMS
CNC Tools
Nozzle X
Induction Motor
Bearings
Carbon Electrode Paste
Porous Plug
Well Block
Cardan Shaft
Lifting Magnet
Mold Body
• MELTING ITEMS
1. FERRO ALLOYS
The main applications of ferroalloys occur in the steelmaking process. They are
added to steel to improve properties like strength, ductility, and fatigue or
corrosion resistance.
TYPES:
Calcium Silicon
Ferro Silicon
Ferro Manganese
2. SLIDE GATE SET
• The sizing set is one of the key refractory materials for continuous casting of
billet.
• It plays the role of controlling the flow rate of crystallization of molten steel
and stabilizing the casting speed.
• The uniform and stable flow of molten steel through the sizing nozzle into the
crystallizer is necessary to ensure the continuous casting condition.
3. K90
Copper mold tube is placed in the heart position of continuous casting machine, its
function is to solidify the liquid steel pouring through the submerged entry nozzle, and
guarantees required billet, bloom, and slab with enough thick shell to be obtained.
Copper mold play a crucial role in increasing continuous efficiency as well as improving
steel quality.
2. Brass Nozzle
Brass Nozzle is used to control the direction of fluid
from pipes and tubes. Brass nozzles are generally
used to control the speed, flow, mass and pressure
of air and water which are flowing into the pipes or
tubes. There are different shapes and sizes brass
nozzle that can be used in various industrial
application
3. CASTING POWDER
When the liquid layer flows in the gaps between shell and mold, it helps the
lubrication and reduce the resistance of casting, prevent the incident of sticking
breaking
• ROLLING ITEMS
1. Rolls
In metalworking, rolling is a metal forming process in which metal stock is passed
through one or more pairs of rolls to reduce the thickness and to make the thickness
uniform.
Types of Rolls
1. Roughing
2. Intermediate
3. Finishing
Roughing Rolls
The steel roughing rolling mill stands are used to
reduce the thickness of the steel while at the
same time extending the overall length.
The diameter of rolls is maximum in roughing
process.
Intermediate Rolls
The steel roughing rolling mill stands are used to
reduce the thickness of the steel while at the
same time extending the overall length.
The diameter of rolls is maximum in roughing
process.
Finishing Rolls
During the finishing rolling stage, the stock is
traveling at a high speed between closely spaced
stands and consequently, and does not have
adequate time to normalize.
This lack of normalization can have a significant
effect on the final microstructure and mechanical
properties of the rolled product.
The diameter of rolls is minimum after the
finishing stage.
2. CNC Machine
.
3. Stud Welding Machine
Types of Motor:
1.AC motor
2.DC Motor
AC Motor