Open Source Hardware

This article explores a new open-source method for developing and manufacturing high-quality scientific equipment suitable for use in virtually any laboratory. A syringe pump was designed using freely available open-source computer aided design (CAD) software and manufactured using an open-source RepRap 3-D printer and readily available parts. The design, bill of materials and assembly instructions are globally available to anyone wishing to use them. Details are provided covering the use of the CAD software and the RepRap 3-D printer. The use of an open-source Rasberry Pi computer as a wireless control device is also illustrated. Performance of the syringe pump was assessed and the methods used for assessment are detailed. The cost of the entire system, including the controller and web-based control interface, is on the order of 5% or less than one would expect to pay for a commercial syringe pump having similar performance. The design should suit the needs of a given research activity requiring a syringe pump including carefully controlled dosing of reagents, pharmaceuticals, and delivery of viscous 3-D printer media among other applications.

In order to assist researchers explore the full potential of distributed recycling of post-consumer polymer waste, this article describes a recyclebot, which is a waste plastic extruder capable of making commercial quality 3-D printing filament. The device design takes advantage of both the open source hardware methodology and the paradigm developed by the open source self-replicating rapid prototyper (RepRap) 3-D printer community. Specifically, this paper describes the design, fabrication and operation of a RepRapable Recyclebot, which refers to the Recyclebot's ability to provide the filament needed to largely replicate the parts for the Recyclebot on any type of RepRap 3-D printer. The device costs less than $700 in mate rials and can be fabricated in about 24 h. Filament is produced at 0.4 kg/h using 0.24 kWh/kg with a diameter ±4.6%. Thus, filament can be manufactured from commercial pellets for <22% of commercial filament costs. In addition, it can fabricate recycled waste plastic into filament for 2.5 cents/kg, which is <1000X commercial filament costs. The system can fabricate filament from polymers with extrusion temperatures <250 °C and is thus capable of manufacturing custom filament over a wide range of thermopolymers and composites for material science studies of new materials and recyclability studies, as well as research on novel applications of fused filament based 3-D printing.

Design for additive manufacturing is adopted to help solve problems inherent to attaching active personal sampler systems to workers for monitoring their breathing zone. A novel and parametric 3D printable clip system was designed with an open source Computer-aided design (CAD) system and was additively manufactured. The concept was first tested with a simple clip design, and when it was found to be functional, the ability of the innovative and open source design to be extended to other applications was demonstrated by designing another tooling system. The clip system was tested for mechanical stress test to establish a minimum lifetime of 5000 openings, a cleaning test, and a supply chain test. The designs were also tested three times in field conditions. The design cost and functionalities of the clip system were compared to commercial systems. This study presents an innovative custom-designed clip system that can aid in attaching different tools for personal exposure measurement ...

INTRODUCTION Les objets peuplent notre monde. Nous pourrions dire qu'ils nous permettent de nous situer. Le philo-sophe remarque que par ce corps qui est le sien, il a connaissance de la position des objets dans le monde et que les objets lui donnent la position de son corps. L'homme se situe toujours relativement à des objets ; aucun homme n'a fait l'expérience d'un monde sans objet. Cette relation ontologique est soutenue par le langage, qui est le lieu d'un phénomène semblable. Il ne peut rien se raconter qui ne soit exprimé par des phrases formées de sujets, de verbes et d'objets ; des phrases qui s'emboîtent, lorsque des objets deviennent les sujets d'autres phrases… RÉALITÉS INDUSTRIELLES • MAI 2013 89 Objets anciens et nouveaux objets Imaginez demain : vous imprimez dans votre salon les pièces d'un drone avec votre imprimante 3D, vous le montez, vous placez la motorisation et quelques capteurs, vous insérez un "shield" hardware open source, à base du dernier processeur multi-core vidéo HD, et vous terminez en téléchargeant son code, lui aussi open source. En fait, n'imaginez pas : ça existe déjà, ça se pilote avec un télé-phone portable et, en plus, cela a toutes les chances de passer inaperçu : qui a connaissance de l'existence de votre drone ? Les ordres de grandeur annoncés du Web des objets sont tels qu'au-cun acteur économique ne peut y rester indifférent. Une guerre autour des objets s'est ouverte : les protagonistes se font connaître, mais leurs motivations ne sont pas toujours très lisibles. Quoi qu'il en soit, les objets de notre quotidien (que nous appellerons nos anciens objets) peuvent être augmentés pour les faire entrer dans ce nouveau monde. Mais, surtout, de nouveaux objets apparaissent, conçus pour être native-ment, intrinsèquement et matériellement des individus de 1 re classe de l'Internet des objets (IoT). Pour être de la partie, notre industrie doit s'investir et prendre position. Notre système éducatif aussi.

Open hardware provides an opportunity for Technology Transfer Offices (TTOs) at universities to exploit the potential of existing academic outputs that do not fit in the current patent-and-licence technology transfer paradigm. 2. It is possible for TTOs to adopt open hardware as part of their technology transfer toolbox today.

Although the environmental benefits of recycling plastics are well established and most geographic locations within the U.S. offer some plastic recycling, recycling rates are often low. Low recycling rates are often observed in conventional centralized recycling plants due to the challenge of collection and transportation for high-volume low-weight polymers. The recycling rates decline further when low population density, rural and relatively isolated communities are investigated because of the distance to recycling centers makes recycling difficult and both economically and energetically inefficient. The recent development of a class of open source hardware tools (e.g. RecycleBots) able to convert post-consumer plastic waste to polymer filament for 3-D printing offer a means to increase recycling rates by enabling distributed recycling. In addition, to reducing the amount of plastic disposed of in landfills, distributed recycling may also provide low-income families a means to supp...

The concept of Open Design has been embraced by numerous initiatives in design, from furniture to textiles, from product design to social design since its introduction in the ear- ly 2000s.1 Open Design has also brought a revival to openness and sharing in technical domains such as hardware and electronics. Sharing design and production files and instruc- tions has become an almost compulsory ingredient for projects and initiatives that aim to convey a critical dialogue on making, producing, and manufacturing the things that dominate the lives of 21st century city dwellers in the global North.
Open design has been proposed as the key ingredient to make and discuss circular products in events such as the 'Open Source Circular Economy Days'2 and the 'POC21 Innovation Camp'.3 Open design has become the preferred modus operandi for social design. Increas- ingly, open design inspires the design and manufacturing sectors and their related institu- tions. Premsela, (at the time) the Netherlands Institute for Design and Fashion,4 was a key partner in publishing the volume Open Design Now.5 In 2018, the Danish Design Centre ran a program for designers and manufacturers to grow their business 'by going open source'.6 Open design, and research about open design, have predominantly been obsessed with the characteristics of open, legal frameworks that would facilitate the openness of design, the control that designers would need to relinquish, and the open access to design resources that everyone would receive.7 However, less attention has been paid to how communities of multiple actors might self-organize in order to create, build, share, and preserve those open design resources.
In this article, we trace open design back to its roots and – by building on experiences from a recent open design initiative as well as research into open design practices – we relate the 'how to organize' question of open design to earlier theories of common, shared resources.

Floating photovoltaic (FPV) technology is gaining prominence as a means to alleviate land use conflicts while obtaining large solar PV deployments and simultaneously reducing evaporated water loss. In this study, an open source after-market distributed manufacturing method is proposed to be applied to large flexible PV modules to make flexible FPV systems. Specifically this study considers surface floating of flexible thin film solar PV using three types of closed-cell foams: i) neoprene, ii) mincell and iii) polyethylene. The fabricated FPV underwent indoor and outdoor tests for flotation, wave resistance, temperature and resistance to algae accumulation. The average operational temperature was reduced by 10-20 o C for the FPV compared to land-based mounting indicating substantial increases in electricity output compared to ground-based deployment of any type of PV (2-4% for amorphous silicon used here and 5-10% for crystalline Si based PV). In addition, foam-based FPV racking were also found to reduce costs of racking to $0.37-0.61/W, which is significantly lower than raft-based FPV as well as conventional land-based racking. The results of this preliminary study indicate that foam-backed FPV is exceptionally promising and should be further investigated with different foams, larger systems and more diverse deployments for longer periods to increase PV deployments.

Logistics management is an important aspect in real-time applications. Some of the aspects like a delay in delivery, identification of freight vehicles in real time, cargo overload, misplacement is some of the issues facing logistics management. The Global Positioning System monitors the position of the cargo according to its latitude and longitude positions. The GSM/GPRS module makes the administrator's location easier. The RFID system enables cargo to be tracked and placed correctly. The Open Source hardware makes the processing and orderly management of goods in the webserver easier. If more goods are placed in the cargo, the cargo may not move or reach due to overload in the cargo at a specified time. The use of a weight sensor eliminates the overload of goods in the cargo. This system is also used for security purposes as a regular update of the location on the web server, and cargo data are updated using open source hardware in real time. Integrating IoT, RFID, GPS, GSM/GPRS as well as open source hardware results in good results. This system also eliminates dynamic updates of cargo data and delays in delivery of goods, ensures the positioning of freight vehicles and eliminates overload of cargo.

A partnership has formed between eighteen organizations to produce the Open Solar Outdoors Test Field (OSOTF), which has been designed to provide critical data and research on solar photovoltaic (PV) systems optimization in the public domain. Unlike many other projects, the OSOTF is organized under open source principles. All data and analysis when completed will be made freely available to the entire photovoltaic community and the general public. This paper documents how the teamwork between educational institutions and industry has resulted in one of the largest systems in the world for this detailed level of analysis of PV systems performance in real-world conditions. The challenges to this approach will be addressed and appropriate models for garnering industrial team work will be discussed. Conclusions will be drawn on how to scale other opportunities for the sharing of data to assist in improved optimization of socially-beneficial appropriate technologies.

Historically, open source agriculture (OSA) was based on grassroots technology generally manufactured by hand tools or with manual machining. The rise of distributed digital manufacturing provides an opportunity for much more rapid lateral scaling of open source appropriate technologies for agriculture. However, the most mature distributed manufacturing area is plastic, which has limited use for many OSA applications. To overcome this limitation with design, this study reports on of a completely 3D-printable planetary roller screw linear actuator. The device is designed as a parametric script-based computer aided design (CAD) package to allow for the easy adaption for a number of applications such as food processing at different scales. The planetary roller screw is fabricated in dishwasher-safe polyethylene terephthalate glycol (PETG) on an open source machine and tested using an open source testing platform to determine if it could maintain a constant load without slipping and the maximum force. Then, this output is compared to a direct screw press using the same materials. The results found that the maximum force is more than doubled for the roller screw actuator using the same materials, making them adequate for some food processing techniques. Future work is outlined to improve the performance and ease of assembly.

The combination of open-source software and hardware provide technically feasible methods to create low-cost, highly-customized scientific research equipment. Open-source 3-D printers have proven useful for fabricating scientific tools. Here the capabilities of an open-source 3-D printer are expanded to become a highly-flexible scientific platform. An automated low-cost 3-D motion control platform is presented having the capacity to perform scientific applications including: i) 3-D printing of scientific hardware, ii) laboratory auto-stirring, measuring and probing, iii) automated fluid handling and iv) shaking and mixing. The open-source 3-D platform not only facilities routine research while radically reducing the cost, but it also inspires the creation of a diverse array of custom instruments that can be shared and replicated digitally throughout the world to drive down the cost of research and education further.

Nitrate, the most oxidized form of nitrogen, is regulated to protect people and animals from harmful levels as there is a large over abundance due to anthropogenic factors. Widespread field testing for nitrate could begin to address the nitrate pollution problem, however, the Cadmium Reduction Method, the leading certified method to detect and quantify nitrate, demands the use of a toxic heavy metal. An alternative, the recently proposed Environmental Protection Agency Nitrate Reductase Nitrate-Nitrogen Analysis Method, eliminates this problem but requires an expensive proprietary spectrophotometer. The development of an inexpensive portable, handheld photometer will greatly expedite field nitrate analysis to combat pollution. To accomplish this goal, a methodology for the design, development, and technical validation of an improved open-source water testing platform capable of performing Nitrate Reductase Nitrate-Nitrogen Analysis Method. This approach is evaluated for its potential to i) eliminate the need for toxic chemicals in water testing for nitrate and nitrite, ii) reduce the cost of equipment to perform this method for measurement for water quality, and iii) make the method easier to carryout in the field. The device is able to perform as well as commercial proprietary systems for less than 15% of the cost for materials. This allows for greater access to the technology and the new, safer nitrate testing technique.

The recent development of open-source 3-D printers makes scaling of distributed additive-based manufacturing of high-value objects technically feasible. These self-replicating rapid prototypers (RepRaps) can manufacture approximately half of their own parts from sequential fused deposition of polymer feedstocks. RepRaps have been proposed and demonstrated to be useful for conventional prototyping and engineering, customizing scientific equipment, and appropriate technology-related manufacturing for sustainable development. However, in order for this technology to proliferate like 2-D electronic printers have, it must be economically viable for a typical household. This study reports on the life-cycle economic analysis (LCEA) of RepRap technology for an average U.S. household. A new low-cost RepRap is described and the costs of materials and time to construct it are quantified. The economic costs of a selection of twenty open-source printable designs (representing less than 0.04% of those available), are typical of products that a household might purchase, are quantified for print time, energy, and filament consumption and compared to low and high Internet market prices for similar products without shipping costs. The results show that even making the extremely conservative assumption that the household would only use the printer to make the selected twenty products a year the avoided purchase cost savings would range from about $300 to $2000/year. Assuming the 25 hours of necessary printing for the selected products is evenly distributed throughout the year these savings provide a simple payback time for the RepRap in 4 months to 2 years and provide an ROI between >200% and >40%. As both upgrades and the components that are most likely to wear out in the RepRap can be printed and thus the lifetime of the distributing manufacturing can be substantially increased the unavoidable conclusion from this study is that the RepRap is an economically attractive investment for the average U.S. household already. It appears clear that as RepRaps improve in reliability, continue to decline in cost and both the number and assumed utility of open-source designs continues growing exponentially, open-source 3-D printers will become a mass-market mechatronic device.

This study explores the potential to reach a circular economy for post-consumer Recycled Polyethylene Terephthalate (rPET) packaging and bottles by using it as a Distributed Recycling for Additive Manufacturing (DRAM) feedstock. Specifically, for the first time, rPET water bottle flake is processed using only an open source toolchain with Fused Particle Fabrication (FPF) or Fused Granular Fabrication (FGF) processing rather than first converting it to filament. In this study, first the impact of granulation, sifting, and heating (and their sequential combination) is quantified on the shape and size distribution of the rPET flakes. Then 3D printing tests were performed on the rPET flake with two different feed systems: an external feeder and feed tube augmented with a motorized auger screw, and an extruder-mounted hopper that enables direct 3D printing. Two Gigabot X machines were used, each with the different feed systems, and one without and the latter with extended part cooling. 3D print settings were optimized based on thermal characterization, and both systems were shown to 3D print rPET directly from shredded water bottles. Mechanical testing showed the importance of isolating rPET from moisture and that geometry was important for uniform extrusion. The mechanical strength of 3D-printed parts with FPF and inconsistent flow is lower than optimized fused filament, but adequate for a wide range of applications. Future work is needed to improve consistency and enable water bottles to be used as a widespread DRAM feedstock.

"Open-Source Lab: How to Build Your Own Hardware and Reduce Scientific Research Costs details the development of the free and open-source hardware revolution. The combination of open-source 3D printing and open-source microcontrollers running on free software enables scientists, engineers, and lab personnel in every discipline to develop powerful research tools at unprecedented low costs.

After reading Open-Source Lab, you will be able to:

    >Lower equipment costs by making your own hardware
    >Build open-source hardware for scientific research
    >Actively participate in a community in which scientific results are more easily replicated and cited

Although theoretically the patent system is meant to bolster innovation, the current United States Patent and Trademark Office (USPTO) is cumbersome and involves a significant time investment to locate inactive patents less than 20 years old. This article reports on the development of an open source database to find these public domain ideas. First, a search strategy is explained. Then the operation and use of free and open source software are detailed to meet the needs of open hardware innovators. Finally, a case study is presented to demonstrate the utility of the approach with 3-D printing. The results showed how the Free Inactive Patent Search enables users to search using plain language text to find public domain concepts and then provides a hyperlinked list of ideas that takes users to the USPTO database for the patent for more information. All of the source code to operate the search and the website are open source themselves and provided in the public domain for free. In the case study on 3-D printing the time to identify public domain patents was cut by a factor of more than 1500. This tool has the potential for accelerating the development of open hardware technologies to create high value for the public.

The importance of quality of the measured values is very dependent on the device that measures these values: the size of the sample, the time of measurement, periods of measurement, the mobility and the robustness of the device, etc. Contemporary devices intended for the measurement of physical quantities that are on the market vary in price, as well as and the quality of the measured values. The rule "the more expensive the better" is not necessarily always a rule that is valid because it all depends on the characteristics and capabilities of the device, and the customer’s needs. In this paper, a device based on "Open Source" components of hardware and software will be presented. Device was used to measure voltages and currents on low voltage networks, on which a virtually unlimited number of sensors can be added, and the device is assembled of components available on electronic components Internet.

The recent development of the RepRap, an open-source self-replicating rapid prototyper, has made 3-D polymer-based printers readily available to the public at low costs (<$500). The resultant uptake of 3-D printing technology enables for the first time mass-scale distributed digital manufacturing. RepRap variants currently fabricate objects primarily from acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA), which have melting temperatures low enough to use in melt extrusion outside of a dedicated facility, while high enough for prints to retain their shape at average use temperatures. In order for RepRap printed parts to be useful for engineering applications the mechanical properties of printed parts must be known. This study quantifies the basic tensile strength and elastic modulus of printed components using realistic environmental conditions for standard users of a selection of open-source 3-D printers. The results find average tensile strengths of 28.5 MPa for ABS and 56.6 MPa for PLA with average elastic moduli of 1807 MPa for ABS and 3368 MPa for PLA. It is clear from these results that parts printed from tuned, low-cost, open-source RepRap 3-D printers can be considered as mechanically functional in tensile applications as those from commercial vendors.

In more than five years of activity, the Free Art and Technology Lab (F.A.T. Lab) produced an impressive series of projects, all developed with open source software, shared online and documented in a way that allows everybody to copy, improve, abuse or simply use them. This approach situates F.A.T. Lab in a long tradition of DIY, processual, sharable artistic practices based on instructionals, and reveals a democratic idea of art where Fluxus scores meet hacker culture (and rap music).
Featuring texts by Régine Debatty, Evan Roth, Domenico Quaranta, Geraldine Juárez and Randy Sarafan, The F.A.T. Manual is a selection of more that 100 projects, done in the belief that printing these bits on paper will allow them to spread in a different way, infiltrate other contexts, and germinate. An archive, a catalogue, a user manual and a software handbook documenting five years of thug life, pop culture and research and development.
F.A.T. Lab is an organization dedicated to enriching the public domain through the research and development of creative technologies and media. F.A.T. Lab’s greater network of artists, engineers, scientists, lawyers, and musicians are committed to supporting open values and the public domain through the use of emerging open licenses, support for open entrepreneurship, and the admonishment of secrecy, copyright monopolies, and patents. F.A.T. Lab was co-founded in 2007 by Eyebeam senior fellows Evan Roth and James Powderly. Over the past five years, the group has grown to include twenty-five artists, designers and hacker from 3 continents.
The F.A.T. Manual is co-produced by Link Editions, F.A.T. Lab and MU, Eindhoven in collaboration with XPO Gallery, Paris. With generous support from Baltan Laboratories, Eindhoven and Creative Industries Fund NL, Rotterdam.

The open source introduction of fused filament fabrication (FFF) enables distributed manufacturing of consumer products. However, with a wide range of low-cost FFF 3-D printers and settings possible, there is a lack of information on the variability in printed mechanical properties. This paper utilizes a large pool of 47 user-assembled 3-D printers to quantify the mechanical property variations of ultimate tensile strength (UTS) and yield strength of FFF printed components using ASTM D638-14 horizontally-oriented Type I and IV geometries for poly lactic acid (PLA). The results indicate that utilizing Type IV tensile test piece geometry may overestimate the UTS relative to the Type I. Furthermore, anisotropic mechanical property variances were quantified for Type IV specimens (vertical and horizontal orientations). Vertical tensile specimens had an ultimate tensile strength 47.9% less than horizontal. Finally, the abundant supply of PLA 3-D prints suggest open-source printers assembled by individual operators can produce quality plastic components although the mechanical performance of the given part can vary dramatically based on the operator selection of printing parameters that provide a visually acceptable part.

Syringe pumps are widely used in a multitude of tasks where precise volumes of an extru-date need to be delivered at a specific flow rate. In the past decade various open source syringe pump designs have accelerated scientific research and exploration by reducing costs and introducing new ideas. To further expand the capabilities of open source syringe pumps we introduce a novel syringe pump design, the Ystruder. It features a load cell to monitor the piston force. This capability enables clog detection as well as development of advanced dosing algorithms. The Ystruder can be monitored wirelessly through a browser-based interface that is integrated into the embedded system. The design is modular and simple which facilitates different syringe and motor configurations, to meet a wide range of use cases. Finally, the Ystruder is not limited to functioning solely as a pump as it can be integrated into a wide range of devices such as three-dimensional motion systems. Here the dosing accuracy and repeatability of the Ystruder are quantified, and we demonstrate its functionality both as a syringe pump and a paste extruder for 3D printing.

To overcome the challenge of upcycling plastic waste into 3D printing filament in the distributed recycling and additive manufacturing systems, this study designs, builds, tests and validates an open source filament diameter sensor for recycling and winding machines. The modular system for multi-axis optical control of the diameter of the recycled 3D-printer filament makes it possible to scan part of the surface of the 1 Corresponding author

The developing world remains plagued by lack of access to safe drinking water. Although many low-cost methods have been developed to treat contaminated water, low-cost methods for water-quality testing are necessary to determine if these appropriate technologies are needed, effective, and reliable. This paper provides a methodology for the design, development, and technical validation of a low-cost, open-source (OS) water testing platform. A case study is presented where the platform is developed to provide both the colorimetry for biochemical oxygen demand/chemical oxygen demand and nephelometry to measure turbidity using method ISO 7027. This approach resulted in equipment that is as accurate, but costs between 7.5 and 15 times less than current commercially available tools. It is concluded that OS hardware development is a promising solution for the equipment necessary to perform water quality measurements in both developed and developing regions.

The open-source release of self-replicating rapid prototypers (RepRaps) has created a rich opportunity for low-cost distributed digital fabrication of complex 3-D objects such as scientific equipment. For example, 3-D printable reactionware devices offer the opportunity to combine open hardware microfluidic handling with lab-on-a-chip reactionware to radically reduce costs and increase the number and complexity of microfluidic applications. To further drive down the cost while improving the performance of lab-on-a-chip paper-based microfluidic prototyping, this study reports on the development of a RepRap upgrade capable of converting a Prusa Mendel RepRap into a wax 3-D printer for paper-based microfluidic applications. An open-source hardware approach is used to demonstrate a 3-D printable upgrade for the 3-D printer, which combines a heated syringe pump with the RepRap/Arduino 3-D control. The bill of materials, designs, basic assembly, and use instructions are provided, along with a completely free and open-source software tool chain. The open-source hardware device described here accelerates the potential of the nascent field of electrochemical detection combined with paper-based microfluidics by dropping the marginal cost of prototyping to nearly zero while accelerating the turnover between paper-based microfluidic designs.

With the maturation of digital manufacturing technologies like 3-D printing, a new paradigm is emerging of distributed manufacturing in both scientific equipment and consumer goods. Hardware released under free licenses is known as free and open source hardware (FOSH). The availability of these FOSH designs has a large value to those with access to digital manufacturing methods and particularly for scientists with needs for highly-customized low-volume production products. It is challenging to use traditional funding models to support the necessary investment of resources in FOSH development because of the difficulty in quantifying the value of the result. In order to overcome that challenge and harvest the current opportunity in both low-cost scientific equipment and consumer products, this article evaluates the following methods to quantify the value of FOSH design including: 1) downloaded substitution valuation; 2) avoided reproduction valuation and 3) market savings valuation along with additional benefits related to market expansion, scientific innovation acceleration, educational enhancement and medical care improvement. The strengths and weaknesses of these methods are analyzed and the results show that the methods are relatively straight-forward to institute, based on reliable freely-available data, and that they minimize assumptions. A case study of a syringe pump with numerous scientific and medical applications is presented. The results found millions of dollars of economic value from a relatively simple scientific device being released under open-licenses representing orders of magnitude increase in value from conventional proprietary development. The inescapable conclusion of this study is that FOSH development should be funded by organizations interested in maximizing return on public investments particularly in technologies associated with science, medicine and education.

The technological evolution of the 3-D printer, widespread internet access and inexpensive computing has made a new means of open design capable of accelerating self-directed sustainable development. This study critically examines how open source 3-D printers, such as the RepRap and Fab@home, enable the use of designs in the public domain to fabricate open source appropriate technology (OSAT), which are easily and economically made from readily available resources by local communities to meet their needs. The current capabilities of open source 3-D printers is reviewed and a new classification scheme is proposed for OSATs that are technically feasible and economically viable for production. Then, a methodology for quantifying the properties of printed parts and a research trajectory is outlined to extend the existing technology to provide complete village-level fabrication of OSATs. Finally, conclusions are drawn on the potential for open source 3-D printers to assist in driving sustainable development.

Slot die coating is growing in popularity because it is a low operational cost and easily scaled processing technique for depositing thin and uniform films rapidly, while minimizing material waste. The complex inner geometry of conventional slot dies require expensive machining that limits accessibility and experimentation. In order to overcome these issues this study follows an open hardware approach, which uses an open source 3-D printer to both fabricate the slot die and then to functionalize a 3-D slot die printing system. Polymer materials are tested and selected for compatibility with common solvents and used to fabricate a custom slot die head. This slot die is then integrated into a 3-D printer augmented with a syringe pump to form an additive manufacturing platform for thin film semiconductor devices. The full design of the slot die system is disclosed here using an open source license including software and operational protocols. This study demonstrates that functional lab-grade slot dies may be 3-D printed using low-cost open source hardware methods. A case study using NiO2 found an RMS value 0.486 nm, thickness of 17 to 49nm, and a maximum optical transmission of 99.1%, which shows this additive manufacturing approach to slot die depositions as well of fabrication is capable of producing viable layers of advanced electronic materials. Using this method, a cost savings of over 17,000% was obtained when compared to commercial slot die systems for laboratories.

Most experimental research projects are executed with a combination of purchased hardware equipment, which may be modified in the laboratory and custom single-built equipment fabricated inhouse. However, the computer software that helps design and execute experiments and analyze data has an additional source: It can also be free and open-source software (FOSS). FOSS has the advantage that the code is openly available for modification and is also often free of charge. In the past, customizing software has been much easier than custom-building equipment, which often can be quite costly because fabrication requires the skills of machinists, glassblowers, technicians, or outside suppliers. However, the open-source paradigm is now enabling creation of open-source scientific hardware by combining 3D printing with open-source microcontrollers running on FOSS. These developments are illustrated below by several examples of equipment fabrication that can better meet particular specifications at substantially lower overall costs.

En la documentación presentamos la evolución constante que han mantenido los UAV (Unmanned Aerial Vehicle) a lo largo de la historia satisfaciendo las necesidades de los desarrolladores al presentar una solución en áreas específicas, mediante estas contribuciones de Open Source aplicamos nuevas técnicas de control y aplicación a los UAV adaptadas a las necesidades de la región.

The growth of desktop 3-D printers is driving an interest in recycled 3-D printer filament to reduce costs of distributed production. Life cycle analysis studies were performed on the recycling of high density polyethylene into filament suitable for additive layer manufacturing with 3-D printers. The conventional centralized recycling system for high population density and low population density rural locations was compared to the proposed in home, distributed recycling system. This system would involve shredding and then producing filament with an open-source plastic extruder from post-consumer plastics and then printing the extruded filament into usable, value-added parts and products with 3-D printers such as the open-source self replicating rapid prototyper, or RepRap. The embodied energy and carbon dioxide emissions were calculated for high density polyethylene recycling using SimaPro 7.2 and the database EcoInvent v2.0. The results showed that distributed recycling uses less embodied energy than the best-case scenario used for centralized recycling. For centralized recycling in a low-density population case study involving substantial embodied energy use for transportation and collection these savings for distributed recycling were found to extend to over 80%. If the distributed process is applied to the U.S. high density polyethylene currently recycled, more than 100 million MJ of energy could be conserved per annum along with the concomitant significant reductions in greenhouse gas emissions. It is concluded that with the open-source 3-D printing network expanding rapidly the potential for widespread adoption of in-home recycling of post-consumer plastic represents a novel path to a future of distributed manufacturing appropriate for both the developed and developing world with lower environmental impacts than the current system.

As additive manufacturing rapidly expands the number of materials including waste plastics and composites, there is an urgent need to reduce the experimental time needed to identify optimized printing parameters for novel materials. Computational intelligence (CI) in general and particle swarm optimization (PSO) algorithms in particular have been shown to accelerate finding optimal printing parameters. Unfortunately, the implementation of CI has been prohibitively complex for noncomputer scientists. To overcome these limitations, this article develops, tests, and validates PSO Experimenter, an easy-to-use open-source platform based around the PSO algorithm and applies it to optimizing recycled materials. Specifically, PSO Experimenter is used to find optimal printing parameters for a relatively unexplored potential distributed recycling and additive manufacturing (DRAM) material that is widely available: low-density polyethylene (LDPE). LDPE has been used to make filament, but in this study for the first time it was used in the open source fused particle fabrication/fused granular fabrication system. PSO Experimenter successfully identified functional printing parameters for this challenging-to-print waste plastic. The results indicate that PSO Experimenter can provide 97% reduction in research time for 3D printing parameter optimization. It is concluded that the PSO Experimenter is a user-friendly and effective free software for finding ideal parameters for the burgeoning challenge of DRAM as well as a wide range of other fields and processes.

Tesis doctoral Cum Laude Mención Internacional Universidad Autónoma de Madrid.

El texto se estructura en tres grandes categorías: el contexto, el sujeto y la colectividad, que se corresponden con los 3 capítulos que conforman el presente escrito. Si en el primer capítulo planteamos el contexto de hibridación actual, en el segundo y tercer capítulo nos plantearemos, respectivamente cuál es la nueva construcción del sujeto y cuál es la identidad individual y colectiva que se está configurando en este contexto de hibridación,

The purpose of this paper is to provide a technical and economic evaluation of the value of the RepRap as an entry-level 3-D printer in the developing world and provide a cost effective solar photovoltaic (PV) racking solution to better serve the developing world and aid in the acceleration of their economic and socioeconomic growth. A customizable open-source PV racking concept is designed, prototyped for three types of modules, constructed into systems, and outdoor tested under extreme conditions for one year. An economic analysis is provided along with a technical evaluation of the system, which found the proposed racking system can be successfully printed with RepRap 3-D printers and saves between 85% and 92% from commercially available alternatives depending on the plastic used for printing. In addition, the plastic parts proved able to withstand some of the harshest outdoor conditions and due to the free and open-source nature of the designs, it allows the system to be adapted to custom applications in any region in the world more easily than any commercial alternatives. The results indicate that the 3-D printable X-wire solar photovoltiac racking system has the potential to aid in the acceleration of solar deployment in the developing world by providing a low cost PV racking solution.

The high cost of what have historically been sophisticated research-related sensors and tools has limited their adoption to a relatively small group of well-funded researchers. This paper provides a methodology for applying an open-source approach to design and development of a colorimeter. A 3-D printable, open-source colorimeter utilizing only open-source hardware and software solutions and readily available discrete components is discussed and its performance compared to a commercial portable colorimeter. Performance is evaluated with commercial vials prepared for the closed reflux chemical oxygen demand (COD) method. This approach reduced the cost of reliable closed reflux COD by two orders of magnitude making it an economic alternative for the vast majority of potential users. The open-source colorimeter demonstrated good reproducibility and serves as a platform for further development and derivation of the design for other, similar purposes such as nephelometry. This approach promises unprecedented access to sophisticated instrumentation based on low-cost sensors by those most in need of it, under-developed and developing world laboratories.